| Customization: | Available |
|---|---|
| Warranty: | 1 Year |
| Color: | Yellow |
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Introducing our 500kg Scrap Metal Lifting Electromagnet, a marvel of engineering designed for robust and efficient lifting applications, ensuring seamless handling of metal scrap with impeccable precision and strength.
√ Capable of lifting single or multiple bunches of steel bars or rebars simultaneously, enhancing productivity and operational efficiency in diverse settings.
√ Expertly engineered to support lifting even if the steel exhibits some disturbance or deformation, ensuring adaptability and reliability in dynamic environments.
√ Boasting a large magnetic permeability depth, our electromagnet guarantees stable and secure adsorption, providing peace of mind for all your lifting needs.
√ The motor intelligently adjusts the beam length, ensuring it navigates without interfering with other objects, providing precision and control in every lift.
√ Proudly featuring our own patented technology, Patent Number: ZL201020522632.1, affirming our commitment to innovation and excellence.
What is Electro Permanent Magnetic Technology?
Electro Permanent Magnet Technology ingeniously uses electricity to manage the magnetic field lines of permanent magnet materials, effortlessly toggling between magnetized and non-magnetized states. This revolutionary application technology empowers independent attraction or release of materials.
In the Magnetized State, an electromagnetic coil with instantaneous excitation current manages the magnetic field switch of the reversible magnetic material, enveloping the magnetic poles with a powerful adsorption force. Thanks to its closed-loop magnetic field, it operates with no magnetic loss, no heat, no noise, and zero energy consumption (as illustrated in Figure 1.1).
In the Demagnetized State, a secondary excitation current alters the magnetic field, retracting it within the permanent magnet. This effectively removes the magnetic field from the pole surfaces, allowing the material to be released effortlessly (as depicted in Figure 1.2).
About Electro Permanent Magnet
Offering unparalleled safety, the Electro Permanent Lifting Magnet System remains unaffected by power outages or short circuits. It requires no auxiliary UPS battery system and operates without electricity, thanks to the enduring power of permanent magnetic materials, ensuring the highest security level as materials remain securely adsorbed until demagnetization by the operator.
Advantages of Electro Permanent Magnet:
1. Economical, Energy-Efficient, and Environmentally Friendly
The Electro Permanent Magnet System utilizes electricity solely during the brief magnetic charging and demagnetization phases, resulting in no energy requirement during operation, no temperature increase, and an electricity saving exceeding 95% compared to traditional electromagnets, drastically reducing operational costs.
Both the lifting permanent magnet and its control system are lightweight, minimizing the load on lifting equipment and enhancing lifting capacity.
2. Superior Security
Powered by two distinct types of permanent magnetic materials, the Electro Permanent Lifting Magnet delivers a maximum magnetic force of 16kgf/cm². It operates without electricity, preventing power loss risks, ensuring materials remain securely lifted even in sudden power failures or cable damage scenarios, with enduring security over time.
3. User-Friendly
The electronic control operation is straightforward, featuring only charge and demagnetization buttons, allowing for easy operation with magnetization and demagnetization completed in just 0.1-1 seconds, enhancing operational efficiency. The system is designed devoid of wear parts, hydraulic oil, or compressed air, requiring no specific maintenance beyond surface cleanliness, ensuring reliability, durability, and practicality.
Post-demagnetization, the surface retains almost no magnetic force, preventing small particles from adhering, avoiding scratches or remnants on the adsorption surface.
4. Distinctive and Adaptable Product Design
Our lifting permanent magnet boasts an innovative modular design, featuring dual magnetic source technology. This is complemented by an exceptional manufacturing process and a uniquely structured interior, setting our product apart in both efficiency and performance.
5. Comprehensive Functionality
The Electro Permanent Lifting Magnet system guarantees unmatched safety. Immune to power outages, it operates without the need for an auxiliary UPS battery system. Harnessing the robust energy of permanent magnetic materials, it provides consistent and reliable suction, ensuring that materials remain securely held. Demagnetization is only possible once materials are safely landed, delivering unparalleled peace of mind for end users.
Electro Permanent Lifting Magnet VS Electromagnet
| SEQ | Compare Content | Electro Permanent Lifting Magnet | Electromagnet |
| 1 | Magnetic | Permanent magnet Material: Reversible magnet steel, | Electricity: Magneticfield generated by Currentthrough the coil |
| source | fixed magnet | ||
| 2 | Principle | The magnetic field is turned on or off by an | Power on generated magnetic field, power off no magnetic field |
| mechanism | instantaneous current | ||
| 3 | Security | All steel surface, oil&water-proof, no aging issue | Epoxy resin sealed, may occur aging and shedding issue in5 |
| years later, need repair. | |||
| 4 | Reliability | The suction is constant and does not attenuate over time | Suction is influenced by the heat caused by current, the coil is |
| easy aging if use long time. | |||
| 5 | Durability | Permanent magnet no magnetic attenuation, magnetic | |
| and | module is maintenance-free. | Internal coil aging fast, the UPS battery need to be replaced | |
| maintenance | regularly, need to preparethe accessories. | ||
| 6 | Operating | Only in the moment of magnetization and | Need long-term electricity power during working, big power |
| costs | demagnetization need electricity, no need power | consumption, commonly known |
Product Pictures:
Electro Permanent Magnet System Composition (Standard)
1. Electro Permanent Magnet
The centerpiece of magnetic force, facilitating direct contact and efficient adsorption of work pieces.
2. Control System (featuring sound and light indicator technology)
Oversees magnetization/demagnetization processes, along with comprehensive signal collection and processing.
2.1. Long-Distance Controller (optional)
A compact mini control cabinet designed for installation in crane cabs or other limited spaces.
2.2. Remote Controller (optional)
Crafted for ease of use within crane cabs or similarly compact locations, this mini control cabinet offers flexibility and precision.
3. Cable Retracting Device
Ingeniously designed to facilitate the smooth release and collection of cables, ensuring operational efficiency.
4. Beam
Serves as a conduit for the effective transfer and distribution of permanent magnet tension.
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