| Customization: | Available |
|---|---|
| Warranty: | 1 Year |
| Color: | Yellow |
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Introducing the robust and efficient 500kg Scrap Metal Lifting Electromagnet, designed for superior performance in demanding environments.
√ Effortlessly lift single or multiple bunches of steel bars/rebars simultaneously, enhancing operational efficiency.
√ Capable of lifting even when steel exhibits some disturbance deformation, ensuring versatility in application.
√ Experience unmatched stability with large magnetic permeability depth, providing a stable and secure adsorption.
√ With a motorized beam length adjustment, it seamlessly integrates without interfering with other objects (excluding steel).
√ Backed by innovation, featuring our own patented technology, Patent Number: ZL201020522632.1, ensuring reliability and originality.
What is Electro Permanent Magnetic Technology?
Electro Permanent Magnet Technology ingeniously uses electrical energy to regulate the magnetic field lines of permanent magnet materials. It presents either magnetic force (magnetized state) or non-magnetic force (demagnetized state), offering an innovative application technology that independently attracts or releases materials.
In the Magnetized State, the electromagnetic coil utilizes an instantaneous excitation current to alter the magnetic state of reversible magnetic materials, enveloping the magnetic poles with a powerful adsorption force. As the magnetic field forms a closed loop, this state ensures no magnetic loss, heat, noise, or energy consumption, as depicted in Figure 1.1.
In the Demagnetized State, by applying another instantaneous excitation current, the electromagnetic coil modifies the reversible magnetic field, resulting in the magnetic field being confined within the permanent magnet. Consequently, the surface of the magnetic pole is free of any magnetic field, effectively releasing the material, as illustrated in Figure 1.2.
About Electro Permanent Magnet
The Electro Permanent Lifting Magnet System sets a new standard in safety. Unaffected by power outages or short circuits, it requires no UPS battery assistance or continuous power. Its perpetual and potent suction, derived from permanent magnetic materials, ensures that materials remain secure, only releasing upon operator command, thereby providing the utmost security for users.
Advantages of Electro Permanent Magnet:
1. Economical, Energy-Saving, Environmentally Friendly
Our Electric Permanent Magnet System utilizes electricity solely during magnetic charging and demagnetization phases, conserving over 95% of power compared to conventional electromagnets. This results in significant cost savings and reduced environmental impact.
The lightweight design of both the lifting magnet and control system reduces equipment load, enhancing lifting capacity and operational efficiency.
2. High Security
Employing two distinct types of permanent magnetic materials, the Electro Permanent Lifting Magnet achieves exceptional magnetic force of up to 16kgf/cm2. Operating without electrical power during use, it mitigates the risk of power loss, ensuring materials remain secure even in cases of sudden power failure or cable damage, with no attenuation over time.
3. Ease of Use
With straightforward electronic controls, featuring only charge and demagnetization buttons, our system is incredibly user-friendly. Magnetization and demagnetization occur within 0.1-1 seconds, optimizing operational efficiency. Moreover, the system is devoid of wearing parts, hydraulic oil, or compressed air, requiring minimal maintenance and ensuring long-term reliability.
After demagnetization, the residual surface magnetic force is virtually zero, preventing small magnetic particles from adhering to the magnetic pole surface, thus maintaining a pristine and scratch-free adsorption area.
4. Unique, Flexible Product Design
The core of our lifting permanent magnet system is ingeniously designed with an innovative modular approach. It features dual magnetic source technology and a distinct manufacturing process, coupled with an unparalleled internal structure that is uniquely ours.
5. Exceptional Functionality
Our Electro Permanent Lifting Magnet System guarantees ultimate safety as it remains unaffected by power disruptions, eliminating the need for a UPS battery auxiliary system. Utilizing the potent energy of permanent magnetic materials, it offers enduring suction power, ensuring materials are securely held. Demagnetization can only occur when the material is safely grounded, providing the highest security standards for end users.
Electro Permanent Lifting Magnet VS Electromagnet
| SEQ | Compare Content | Electro Permanent Lifting Magnet | Electromagnet |
| 1 | Magnetic | Permanent magnet Material: Reversible magnet steel, | Electricity: Magneticfield generated by Currentthrough the coil |
| source | fixed magnet | ||
| 2 | Principle | The magnetic field is turned on or off by an | Power on generated magnetic field, power off no magnetic field |
| mechanism | instantaneous current | ||
| 3 | Security | All steel surface, oil&water-proof, no aging issue | Epoxy resin sealed, may occur aging and shedding issue in5 |
| years later, need repair. | |||
| 4 | Reliability | The suction is constant and does not attenuate over time | Suction is influenced by the heat caused by current, the coil is |
| easy aging if use long time. | |||
| 5 | Durability | Permanent magnet no magnetic attenuation, magnetic | |
| and | module is maintenance-free. | Internal coil aging fast, the UPS battery need to be replaced | |
| maintenance | regularly, need to preparethe accessories. | ||
| 6 | Operating | Only in the moment of magnetization and | Need long-term electricity power during working, big power |
| costs | demagnetization need electricity, no need power | consumption, commonly known |
Product Images:
Electro Permanent Magnet System Composition (Standard)
1. Electro Permanent Magnet
The central component of magnetic force, enabling direct contact and secure adsorption of the work piece
2. Control System (including sound and light indication)
Manages magnetization/demagnetization while handling all signal collection and processing
2.1. Long Distance Controller (optional)
A compact mini control cabinet designed for use in Crane Cabs or other tight spaces
2.2. Remote Controller (optional)
A compact mini control cabinet designed for use in Crane Cabs or other tight spaces
3. Cable Retracting Device
Facilitates the swift release and collection of cables with a pull-in & out reel mechanism
4. Beam
Ensures the collection and transfer of permanent magnet tension
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