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Electric CNC milling machinery magnetic table drilling magnet table permanente magneet tafel offers an innovative solution for precision machining. These tables boast a seamless integration of magnetism and technology, ensuring unmatched stability and performance for all your milling and drilling needs.
Electro Permanent Magnet Working Principle:
The revolutionary permanent magnet fixture operates by ingeniously harnessing the unique traits of diverse permanent magnet materials. With the advanced electronic control system managing the internal magnetic circuit distribution and conversion, this cutting-edge system establishes a harmonious balance, achieves a degaussing state, or directs magnetic field release to the fixture surface, effectively switching between magnetic states.
What is an Electro Permanent Magnetic Chuck?
Widely employed across various machines such as lathes, milling machines, boring machines, grinding machines, and even mobile phone chucks and turnout processing, this product is crafted for strength and precision. It features an immovable internal structure, delivering unrivaled rigidity and robustness to effortlessly accommodate diverse machine strokes and high-precision component processing. With an astonishing magnetic force of up to 16kgf/cm², it promises unparalleled suction power.
Setting itself apart from conventional clamps, the permanent magnet chuck eliminates the necessity of screws, platens, and other fixtures, making installation of the workpiece a breeze. This facilitates 5-sided processing and expedites batch processes, significantly boosting efficiency. By utilizing elastic magnetic blocks, it adeptly accommodates workpiece deformations, ensuring uniform adsorption force and preventing stress-induced deformations.
Advantages of the Electro Permanent Magnetic Chuck:
1. Unmatched Magnetic Force for High-Precision Machining
The table's maximum suction power ranges from 13-16kg/cm², doubling the capacity of ordinary magnetic suckers. This ensures the workpiece remains securely in place, devoid of any displacement. Furthermore, as this innovative product operates independent of a continuous power supply, it eliminates thermal deformation risks and preserves processing accuracy.
2. Enhanced Safety, Energy Efficiency, and Environmental Stewardship
Throughout its operation, the machining center sucker operates energy-free, relying solely on permanent magnet suction. This design mitigates risks related to sudden power failures and magnetic losses that could otherwise jeopardize the workpiece's integrity. Only during the brief 1-2 second magnetization and demagnetization phase is electricity required, promoting economic and environmentally-friendly operation with formidable, secure force.
This state-of-the-art CNC machining center disk ensures instant, secure workpiece positioning upon energization, while reverse current application allows for effortless workpiece removal. Equipped for safety and energy conservation, it guarantees ease of operation without temperature fluctuations, maintaining consistently high processing accuracy.
Strong Support. Theoretically, the unit permanent magnet fixture delivers an impressive clamping force of 150KN, significantly surpassing cutting forces. It securely grips uneven, furred surfaces, and can handle 52HRC hardened workpieces with precision, enabling consistent, reliable operation.
3. Cost-Efficient, No Residual Magnetism
Magnetic Flux Leakage Phenomenon. During suction and clamping, the electromagnetic permanent magnet fixture exerts magnetic force only at the fixture's surface, leaving other areas free from magnetic flux leakage. This ensures the tool remains unaffected and, upon workpiece removal, both the fixture and workpiece are devoid of residual magnetism. An internal electro-mechanical demagnetization device automatically demagnetizes the system to maintain optimal performance.
4. Effortless Operation
The permanent magnet fixture offers unparalleled convenience in workpiece positioning and clamping, eliminating the need for cumbersome manual operations. The suction force, localized solely at the workpiece's base, negates the need for a clamping plate, thereby preventing deformation and scratches induced by clamping force. This fixture enables automatic workpiece adjustments and vibration-free cutting, grinding, and milling, significantly extending machine service life.
Usage :
The electric permanent magnet fixture is an exceptional tool designed for securing steel materials during various machining processes, such as cutting, grinding, and milling. Once activated, simply by engaging the power button, the fixture maintains an unwavering magnetic hold, ensuring ongoing security without any loss of magnetic strength over time. Even in the event of power disruptions or cable damage, this fixture continues to provide unparalleled safety and reliability, living up to its reputation as a robust safety fixture.
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