| Customization: | Available |
|---|---|
| Certification: | ISO9001:2008, CE |
| Application: | Punching Machine, Grinding Machine, Slotting Machine, Milling Machine, Drilling Machine, Boring Machine |
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China's Premier Manufacturer of Hydraulic and Pneumatic Lathe Chucks
Defining the Electro Permanent Magnetic Chuck
Our Electro Permanent Magnetic Chuck is a versatile powerhouse, embraced by industries utilizing lathes, milling machines, boring machines, grinding machines, and more. It boasts a robust, one-piece construction devoid of moving parts, ensuring unparalleled strength and rigidity. This design meets the demands of high-precision machining across various machine strokes and part types. Experience supreme suction power, with magnetic force reaching an impressive 16kgf/cm², making it a perfect fit for your high-precision processing needs.
Revolutionize your clamping process with the permanent magnet chuck, which dispenses with screws, platens, and other cumbersome fixtures. This innovation simplifies workpiece installation, allowing for efficient five-sided processing and rapid batch production, significantly boosting productivity. The elastic magnetic block ensures uniform adsorption force, preventing workpiece deformation and stress.
Advantages of the Electro Permanent Magnetic Chuck:
1. Exceptional Magnetic Force and Precision Machining
Our table delivers maximum suction power of 13-16kg/cm², nearly double that of standard magnetic chucks, ensuring the workpiece remains securely in place. With no power supply required during processing, thermal deformation is eliminated, safeguarding the accuracy of your work.
2. Unmatched Safety, Energy Efficiency, and Environmental Responsibility
During operation, our machining center's chuck functions without electricity by utilizing permanent magnet suction for workpieces. This design protects against electromagnetic system failures that could lead to workpiece damage or detachment. While electricity is used only for 1-2 seconds during magnetization and demagnetization, the system maintains a powerful, safe, and efficient force, offering economic and eco-friendly benefits.
This innovative CNC machining center disk uses the instantaneous power of permanent magnets for secure workpiece positioning. After processing, reverse current facilitates easy and safe workpiece removal without temperature change, ensuring high processing accuracy.
With solid support, our permanent magnet fixtures provide a theoretical clamping force of 150KN, surpassing cutting forces and securely holding even irregular surfaces. Even hardened workpieces with 52HRC quality are handled efficiently, ensuring consistent performance.
3. Cost Savings and No Remanence Costs
Our electromagnetic permanent magnet fixture eliminates magnetic flux leakage, maintaining magnetic force solely on the fixture's surface. This prevents tool interference and ensures remanence-free workpieces and fixtures, thanks to the embedded electromechanical demagnetization device.
4. Effortless Usability
The permanent magnet fixture streamlines workpiece positioning and clamping with minimal manual effort. As the suction force concentrates at the workpiece's base, clamping plates are unnecessary, preventing deformation and scratches, and enabling automatic workpiece adjustment. Additionally, it ensures vibration-free cutting, grinding, and milling, extending machine lifespan.
Working Principle:
The permanent magnet fixture's operation relies on the unique properties of different permanent magnet materials. Through electronic control, the internal magnetic circuit manages and transforms, balancing the system's magnetic field to alternate between demagnetized and magnetic states, enhancing fixture performance.
Usage:
The Electric Permanent Magnetic Fixture is your ultimate solution for securely holding steel materials during various machining operations, including cutting, grinding, milling, and more. Effortlessly switch the magnetic state with a simple press of the power button. Rest assured, the magnetic field remains constant, providing unwavering suction without any risk of attenuation. Even in the event of power loss or cable damage, the magnetic force remains uncompromised, ensuring that this product stands out as the epitome of safety in fixture technology.
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