Customization: | Available |
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After-sales Service: | 24-Hour Response |
Warranty: | 1 Year |
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Introducing our state-of-the-art patented Hot Steel Roll Coil Solenoid, a large electromagnet designed for heavy-duty lifting tasks. This innovative solution features advanced LCD remote-controlled technology, making the steel strip lifting process more efficient and effortless.
√ Engineered to support both vertical and horizontal lifting of steel roll coils, our system is capable of handling one roll at a time with exceptional precision and stability.
√ Boasting a large magnetic permeability depth, our magnet exhibits a robust anti-air gap ability, ensuring reliable performance under challenging conditions.
√ The powerful magnetic force ensures secure adsorption to the roll coil surface after activation (MAG), safeguarding your products from any potential damage during the lifting process.
√ Our technology is designed to operate without interference with adjacent coils, offering seamless support for various sizes of Roll Coils, thus maximizing your operational flexibility.
√ Our innovation is backed by a unique patent certificate, Patent Number: ZL 2014 2 0076858.1, symbolizing our commitment to quality and advancement in lifting technology.
Delving into Electro Permanent Magnetic Technology
At the forefront of innovation, electro permanent magnet technology uses electrical currents to control the magnetic field lines of permanent magnet materials. This sophisticated method results in either a magnetized state, showcasing potent magnetic force, or a demagnetized state, representing a non-magnetic force. It is a groundbreaking application technology, enabling autonomous attraction or release of materials with high precision.
Magnetized State: In this mode, an electromagnetic coil is briefly excited with an instantaneous current, expertly managing the magnetic field state of reversible magnetic materials. This creates a formidable magnetic field on the surface of the poles, generating a robust adsorption force. The closed-loop magnetic field ensures no magnetic loss, operates silently without heat generation, and consumes no energy (illustrated in Figure 1.1).
Demagnetized State: Transitioning from the magnetized state, the electromagnetic coil is once more briefly excited with current. This alters the reversible magnetic field, causing the magnetic field to retract into the permanent magnet. Consequently, the pole surfaces are free of magnetic fields, allowing for material release (illustrated in Figure 1.2).
Understanding Electro Permanent Magnets
The Electro Permanent Lifting Magnet system epitomizes safety and reliability. Immune to power outages or short circuits, it requires no UPS battery systems for backup. The enduring and powerful suction derives from the permanent magnetic materials, ensuring materials remain secure until an operator initiates demagnetization. This system provides unparalleled security for users.
Advantages of Electro Permanent Magnets:
1. Economical, Energy-efficient, and Environment-friendly
The Electro Permanent Magnet system is a marvel of efficiency, requiring electricity only for the brief moments of magnetization and demagnetization. It operates power-free, without temperature increases, saving over 95% of energy compared to traditional electromagnets, significantly reducing operational costs.
The lightweight design of both the lifting permanent magnet and control system minimizes equipment load, enhancing lifting capacity.
2. Superior Safety
This system harnesses magnetism from two distinct permanent magnetic materials. With a maximum magnetic force reaching 16kgf/cm², it operates independently of electrical power, preventing magnetic power loss and eliminating risks associated with power failures or cable damage. Its longevity and reliability make it an exceptionally secure choice.
3. User-Friendly Operation
The electronic control system is streamlined, featuring simple charge and demagnetization buttons. Magnetization and demagnetization processes are swift, taking only 0.1-1 seconds, thus enhancing operational efficiency. With no moving parts, hydraulic oil, or compressed air and minimal maintenance requirements, it offers long-term reliability and durability.
Post-demagnetization, the surface retains virtually no magnetic force, ensuring even the smallest magnetic particles do not adhere, preventing scratches or residual material.
4. Unique and Adaptable Design
Featuring a distinctive modular design, dual magnetic source technology, and an exclusive manufacturing process, the internal structure of the lifting permanent magnet stands out in its uniqueness.
5. Comprehensive Functionality
Offering uncompromised safety, the Electro Permanent Lifting Magnet system is resilient to power loss and requires no UPS battery assistance. The potent energy from permanent magnetic materials guarantees consistent suction, ensuring materials are demagnetized only when safely landed, delivering ultimate security to users.
Electro Permanent Lifting Magnet VS Electromagnet
SEQ | Compare Content | Electro Permanent Lifting Magnet | Electromagnet |
1 | Magnetic | Permanent magnet Material: Reversible magnet steel, | Electricity: Magneticfield generated by Currentthrough the coil |
source | fixed magnet | ||
2 | Principle | The magnetic field is turned on or off by an | Power on generated magnetic field, power off no magnetic field |
mechanism | instantaneous current | ||
3 | Security | All steel surface, oil&water-proof, no aging issue | Epoxy resin sealed, may occur aging and shedding issue in5 |
years later, need repair. | |||
4 | Reliability | The suction is constant and does not attenuate over time | Suction is influenced by the heat caused by current, the coil is |
easy aging if use long time. | |||
5 | Durability | Permanent magnet no magnetic attenuation, magnetic | |
and | module is maintenance-free. | Internal coil aging fast, the UPS battery need to be replaced | |
maintenance | regularly, need to preparethe accessories. | ||
6 | Operating | Only in the moment of magnetization and | Need long-term electricity power during working, big power |
costs | demagnetization need electricity, no need power | consumption, commonly known |
Product Visuals:
Electro Permanent Magnet System Composition (Standard)
1. Electro Permanent Magnet
This central component generates magnetic force, directly engaging with and adhering to workpieces. piece
2. Control System (including sound and light indicating system)
Effortlessly manage magnetization and demagnetization while simultaneously gathering and processing all signals.
2.1. Controller for Long Distance (optional)
A compact mini control cabinet, perfect for use in a crane cab or other tight spaces.
2.2. Remote Controller (optional)
A petite control solution, ideal for crane cabs or confined areas.
3. Cable Retracting Device
Efficiently manage cable with a reel system designed to smoothly release and collect it.
4. Beam
Efficiently transmits the tension of the permanent magnet.
About Us: Introducing Hunan Qianhao Electrical And Mechanical Technology Development Co., Ltd. - A pioneering force in technological innovation, we continue to set the gold standard in the industry with our commitment to quality, excellence, and reliability. Our team of experts is dedicated to engineering breakthroughs that redefine possibilities.
Workshop: Step into the heart of our operations, where innovation meets precision. Our state-of-the-art workshop is equipped with cutting-edge technology and staffed by skilled professionals who bring our high-quality products to life. It's a hub of creativity and craftsmanship where every detail matters.
Exhibition Show: Witness our milestones and innovations up close at our exhibition shows. We showcase our latest advancements, including the Heavy Lifting Round Shape Electro Magnet and the 20 Tons Steel Strip Magnet, designed to revolutionize your lifting needs. Connect with us to explore the future of engineering marvels.
Certificates: Our commitment to excellence is recognized globally, as evidenced by our numerous certifications. These attest to our adherence to the highest standards of quality, safety, and innovation. They reflect our unwavering dedication to pushing the boundaries of technological advancement.