| Customization: | Available |
|---|---|
| Certification: | ISO9001:2008, CE |
| Application: | Punching Machine, Grinding Machine, Slotting Machine, Milling Machine, Drilling Machine, Boring Machine |
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Explore the craftsmanship of a China-based professional manufacturer specializing in Hydraulic and Pneumatic lathe chucks. Our expertise in the industry ensures top-notch quality and reliability.
What is an electro permanent magnetic chuck?
Experience the unmatched versatility of our electro permanent magnetic chuck. It's a powerhouse in diverse applications like lathes, milling machines, boring machines, and grinding machines. With an innovative design featuring an all-encompassing processing approach, free from internal moving parts, it boasts exceptional strength and rigidity. This tool effortlessly meets the demands of high-precision machining across various machine strokes and parts. Its perfect suction power, with a maximum magnetic force reaching up to 16kgf/cm², ensures unparalleled performance.
Elevate your machining operations with the permanent magnet chuck, a revolutionary tool that transcends traditional clamping methods. Ditch the cumbersome screws, platens, and fixtures for a hassle-free setup, enabling 5-sided clamping for rapid batch processing. Its use of elastic magnetic blocks guarantees uniform adsorption force, deftly grasping even delicate workpieces without inducing stress or deformation. Experience enhanced production efficiency like never before.
Advantages of the electro permanent magnetic chuck:
1. Unyielding magnetic force for precision machining
Our table boasts a maximum suction force of 13-16kg/cm², approximately double that of ordinary magnetic chucks. This ensures steadfast workpiece holding with no visible shifts. Additionally, as the process requires no power supply, the threat of thermal deformation is eliminated, securing machining accuracy.
2. Superior safety, energy efficiency, and eco-friendliness
Unlike traditional systems, our machining center does not need continuous power, relying on permanent magnet suction to securely hold workpieces. This design prevents catastrophic failures due to sudden power outages, safeguarding both the workpiece and the operator. With electricity only required for brief magnetization and demagnetization, the operation remains energy-efficient, eco-friendly, and economically advantageous.
This innovative CNC machining center disc leverages instant power from permanent magnets for precise workpiece positioning. Reversing the current for quick workpiece removal is seamless and secure, ensuring an energy-efficient and user-friendly experience with consistent accuracy and zero temperature fluctuations.
With robust support capabilities, the permanent magnet fixture can exert a formidable clamping force of 150KN. This is significantly greater than any cutting force, delivering a secure hold on uneven or hardened surfaces up to 52HRC, ensuring smooth and reliable operations.
3. Cost efficiency with no residual magnetism costs
Our electromagnetic permanent magnet fixture eliminates magnetic flux leakage during clamping. The magnetic force is confined to the fixture surface, leaving tools unaffected. Upon workpiece removal, no residual magnetism remains, thanks to an internal electro-mechanical demagnetization device, ensuring both the fixture and workpiece are completely demagnetized.
4. Effortless usability
The permanent magnet fixture offers effortless workpiece positioning and clamping, eliminating the need for laborious manual operations. Its design concentrates suction force at the workpiece's base, negating the need for additional clamping plates and preventing deformation or scratches. The fixture intelligently adjusts workpieces, supporting vibration-free cutting, grinding, and milling, ultimately prolonging machine lifespan.
Working Principle:
Harnessing the unique properties of permanent magnet materials, our fixture operates through an electronic control system that dynamically manages internal magnetic circuit distribution. It maintains a balanced state, switches to a degaussed setting, or channels magnetic force to the fixture surface, initiating the magnetic state as required.
Usage:
The electric permanent magnet fixture is a pinnacle of innovation for steel material applications, including cutting, grinding, and milling. With a seamless switch to the power button, its magnetic field remains steadfast, guaranteeing a continuous hold without any risk of field attenuation. This remarkable fixture pledges unwavering safety, as it remains unaffected even in the event of power or cable deterioration, truly earning its reputation as a safety fixture.
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