| Customization: | Available |
|---|---|
| Certification: | ISO9001:2008, CE |
| Application: | Punching Machine, Grinding Machine, Slotting Machine, Milling Machine, Drilling Machine, Boring Machine |
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Introducing a premier offering from China: our expert-crafted Hydraulic/Pneumatic Lathe Chuck, designed to elevate your machining operations with precision and efficiency.
What exactly is an electro permanent magnetic chuck?
Our electro permanent magnetic chuck is a versatile powerhouse, seamlessly integrated into lathes, milling machines, boring machines, grinding machines, and even mobile phone chucks and turnout processing. Engineered with a monolithic construction devoid of moving parts, this chuck boasts remarkable strength and rigidity, perfectly suited for various machine strokes and high-precision parts processing. Its robust suction power is unparalleled, achieving a maximum magnetic force of up to 16 kgf/cm².
Say goodbye to the cumbersome traditional clamps with our state-of-the-art permanent magnet chuck. No more screws, platens, or fixtures—experience effortless installation and 5-sided clamping. Rapid batch processing is now a reality, significantly enhancing production efficiency. Employing an elastic magnetic block, it adeptly handles workpiece deformation with uniform adsorption force, ensuring stress-free workpieces.
Advantages of the Electro Permanent Magnetic Chuck:
1. Unmatched magnetic force ensures exceptional precision in machining operations.
Delivering table maximum suction of 13-16 kg/cm², our magnetic chuck outperforms ordinary suckers by approximately double. This ensures the workpiece remains steadfastly in place, free from discernible shifting. Since the processing requires no power supply, thermal deformation is a non-issue, ensuring processing accuracy is maintained.
2. Unwavering security coupled with energy efficiency and environmental consciousness.
Our machining center sucker operates without electricity, relying on the inherent suction of permanent magnets to secure workpieces. This design mitigates risks associated with sudden power failures in electromagnetic systems, preventing magnetic loss and workpiece detachment. With electricity only needed for a brief 1-2 second magnetization/demagnetization process, it ensures a safe, robust, and efficient operation that is both economically and environmentally friendly.
This innovative CNC machining center disk seamlessly hardens workpiece positioning for processing in an instant post-power application. By employing reverse current, workpieces can be effortlessly removed, offering a safe, energy-saving operation that requires no temperature rise or change, ensuring high processing accuracy.
Experience robust support with a permanent magnet fixture clamping force theoretically reaching 150KN, significantly surpassing cutting forces. It can reliably secure workpieces, even those with uneven fur surfaces or hardened hardened quality up to 52HRC, while maintaining normal operation.
3. Cost-effective operation with no residual magnetism expenses.
Minimize magnetic flux leakage effortlessly. Our electromagnetic permanent magnet fixture ensures that during suction and clamping, magnetic force is confined to the fixture's surface, eliminating unwanted side effects. Once the workpiece is removed, there is no residual magnetism thanks to the built-in electromechanical demagnetization system, allowing automatic demagnetization of both fixture and workpiece.
4. Effortless usability.
Our permanent magnet fixture simplifies workpiece positioning and clamping, doing away with complex manual labor. Since the suction force is only at the workpiece's base, there's no need for clamping plates, preventing deformation and scratches. Enjoy automatic workpiece adjustment and vibration-free cutting, grinding, or milling, thereby extending the machine's lifespan.
Working Principle:
Harnessing the distinct properties of permanent magnet materials, the fixture's working principle involves an electronic control system that orchestrates internal magnetic circuit distribution and conversion. This ensures the system achieves either self-balance, demagnetized, or magnetic states, depending on the requirements.
Usage:
Our innovative electric permanent magnet fixture is meticulously engineered for seamless use with steel materials. Whether you're engaging in cutting, grinding, milling, or other intricate processing tasks, this fixture ensures unparalleled precision and reliability. Simply switch the state with ease by closing the power button. Rest assured, there's no risk of magnetic field attenuation over time. The magnetic force remains steadfast and unyielding, providing consistent clamping capability. Even in the unlikely event of power interruptions or drag cable damage, our fixture's performance remains unaffected, earning it the reputation as the ultimate safety fixture.
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