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After-sales Service: | 24-Hour Response |
Warranty: | 1 Year |
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√ Effortlessly maneuver single or multiple steel bars or rebars simultaneously, ensuring efficiency and precision in every lift.
√ Engineered to expertly handle steel with minor deformations, providing steadfast support during lifting operations.
√ With an impressive depth of magnetic permeability, our system offers exceptionally stable and reliable adsorption.
√ The motorized beam adjustment ensures seamless operation, allowing length modifications without interference with non-steel objects.
√ Proudly holding our exclusive patent certificate, Patent Number: ZL201020522632.1, a testament to our innovation and originality.
Understanding Electro Permanent Magnetic Technology
Electro permanent magnet technology revolutionizes traditional magnetic applications by using electrical control to manipulate permanent magnet material's magnetic field lines, enabling either potent magnetic attraction (magnetized state) or safe demagnetization (non-magnetic state). This cutting-edge application technology empowers autonomous material handling.
In the magnetized state, an electromagnetic coil instantaneously excites current, expertly switching the magnetic field state of reversible magnetic materials. This action envelops the magnetic poles with a robust magnetic field, ensuring powerful adsorption. The magnetic field forms a closed loop, eliminating magnetic loss, heat, noise, and energy consumption (refer to Figure 1.1).
During the demagnetized state, a subsequent instantaneous current from the electromagnetic coil alters the internal magnetic field through an advanced circuit, compelling the magnetic field to converge within the permanent magnet. As a result, the magnetic pole surface loses its magnetic field, enabling the release of materials (see Figure 1.2).
About Electro Permanent Magnet
Electro Permanent Lifting Magnet systems epitomize safety, operating independently of power outages or short circuits, eliminating the need for UPS battery systems. The enduring and robust suction derives from permanent magnetic materials, guaranteeing material security until demagnetization by the operator. This system delivers unparalleled safety assurance for users.
Advantages of Electro Permanent Magnet Technology:
1. Cost-Effective, Energy-Efficient, and Environmentally Friendly
The electro permanent magnet system consumes electricity solely during magnetic charging and demagnetization, operating power-free during regular use. With no temperature increase, it conserves over 95% of electricity compared to traditional electromagnets, significantly reducing operational costs.
Lightweight lifting magnets and control systems decrease equipment load, thus enhancing lifting capacity and efficiency.
2. Exceptional Security
Powered by two distinct permanent magnetic materials, the electro permanent lifting magnet achieves a supreme magnetic force of up to 16kgf/cm². It operates independently of electrical power, mitigating risks associated with sudden power failures or cable damage, ensuring unmatched security with no magnetic attenuation over time.
3. User-Friendly
Featuring intuitive electronic controls, the system requires only simple charge and demagnetization commands. Magnetization and demagnetization occur swiftly within 0.1 to 1 second, optimizing operational efficiency. The maintenance-free design includes no wearing parts, hydraulic oil, or compressed air, demanding only cleanliness for enduring reliability.
Post-demagnetization, any residual magnetic force on the surface is virtually null, preventing even minute particles from sticking, and ensuring a scratch-free, immaculate surface after use.
4. Innovative, Adaptable Product Design
Our lifting permanent magnet boasts a unique modular design, integrating dual magnetic source technology with a proprietary manufacturing process and an exclusive internal structure, setting it apart in flexibility and innovation.
5. Flawless Functionality
The Electro Permanent Lifting Magnet System is the epitome of safety, as it remains unaffected by power losses and requires no UPS battery auxiliary system. The potent energy derived from permanent magnetic materials ensures an enduring and formidable suction, providing an unparalleled level of security. This system guarantees that materials are only demagnetized upon landing, thus offering the maximum safety assurance to end users.
Electro Permanent Lifting Magnet VS Electromagnet
SEQ | Compare Content | Electro Permanent Lifting Magnet | Electromagnet |
1 | Magnetic | Permanent magnet Material: Reversible magnet steel, | Electricity: Magneticfield generated by Currentthrough the coil |
source | fixed magnet | ||
2 | Principle | The magnetic field is turned on or off by an | Power on generated magnetic field, power off no magnetic field |
mechanism | instantaneous current | ||
3 | Security | All steel surface, oil&water-proof, no aging issue | Epoxy resin sealed, may occur aging and shedding issue in5 |
years later, need repair. | |||
4 | Reliability | The suction is constant and does not attenuate over time | Suction is influenced by the heat caused by current, the coil is |
easy aging if use long time. | |||
5 | Durability | Permanent magnet no magnetic attenuation, magnetic | |
and | module is maintenance-free. | Internal coil aging fast, the UPS battery need to be replaced | |
maintenance | regularly, need to preparethe accessories. | ||
6 | Operating | Only in the moment of magnetization and | Need long-term electricity power during working, big power |
costs | demagnetization need electricity, no need power | consumption, commonly known |
Electro Permanent Magnet System Composition (Standard)
1. Electro Permanent Magnet
This is the core component of magnetic force, ensuring direct contact and seamless adsorption of the work piece.
2. Control System (including sound and light indicating system)
Handles the magnetization/demagnetization process and efficiently collects and processes all signals.
2.1. Controller for Long Distance (optional)
A compact mini control cabinet, ideal for placement in Crane Cabs or other space-limited locations.
2.2. Remote Controller (optional)
A compact mini control cabinet, suitable for use in Crane Cabs or other confined spaces.
3. Cable Retracting Device
A pull-in and out reel designed to efficiently release and collect cables.
4. Beam
Facilitates the collection and transmission of permanent magnet tension.
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