| Customization: | Available |
|---|---|
| Certification: | ISO9001:2008, CE |
| Application: | Punching Machine, Grinding Machine, Slotting Machine, Milling Machine, Drilling Machine, Boring Machine |
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As a distinguished Chinese professional manufacturer, we specialize in the creation of cutting-edge Hydraulic and Pneumatic lathe chucks, elevating the standards of precision and durability.
What exactly is an electro permanent magnetic chuck?
Our electro permanent magnetic chuck is an indispensable solution for sophisticated machining processes. Its utility spans across lathes, milling machines, boring machines, and grinding machines, amongst other applications. Designed with an integrated processing system, this chuck has no movable parts internally, ensuring exceptional strength and rigidity. It is adept at handling diverse machine strokes and processing various high-precision parts. With an impressive maximum magnetic force reaching 16kgf/cm², it guarantees superior suction power.
Contrasting traditional clamps, our permanent magnet chuck eliminates the complexities of screws and platens. Installing workpieces becomes effortlessly simple, empowering five-sided processing and enabling rapid batch production for enhanced efficiency. Incorporating elastic magnetic blocks, it adeptly manages workpiece deformation with uniform adsorption force, thus preventing stress-induced deformation.
The advantages of our electro permanent magnetic chuck include:
1. Potent magnetic force for exceptional high-precision machining.
With a table maximum suction capacity of 13-16kg/cm², roughly double that of ordinary magnetic suckers, our product ensures that your workpiece remains steadfastly in place. The absence of power requirements during processing eradicates risks of thermal deformation, thereby safeguarding processing precision with unerring accuracy.
2. Impeccable security paired with energy efficiency and environmental consciousness.
Our machining center chuck operates without the need for an electric supply, harnessing the power of permanent magnet suction. This design prevents workpiece loss due to sudden power outages, enhancing safety. Remarkably, electricity is used only during brief magnetization and demagnetization phases, resulting in a powerful, safe, efficient, and eco-friendly operation.
In this groundbreaking CNC machining center disk, permanent magnets secure workpiece positioning almost instantaneously post-power-up. With reverse current application, workpieces are easily removed, offering an exemplary blend of safety, ease of operation, energy conservation, and high processing accuracy without temperature fluctuations.
Boasting robust support, our permanent magnet fixture exerts a clamping force up to 150KN, significantly exceeding cutting forces. It securely holds even uneven surface materials and handles hardened workpieces with milling quality of 52HRC effortlessly, ensuring smooth operational reliability.
3. Cost-efficient with zero remanence costs.
Our electromagnetic permanent magnet fixture, while in use, features magnetic force solely on the fixture's surface, avoiding magnetic flux leakage on others. Consequently, tooling remains unaffected, and upon removal, neither the workpiece nor fixture retains remanence. The built-in electromechanical demagnetization device automatically demagnetizes both elements seamlessly.
4. User-friendly convenience.
The design of our permanent magnet fixture simplifies workpiece positioning and clamping, rendering cumbersome manual effort unnecessary. The suction power focuses exclusively on the workpiece's base, eliminating clamping plates and precluding deformation or scratches caused by clamping force. This fixture automatically adjusts workpieces and enables smooth machine operation without vibration, extending the machine's lifespan.
Working Principle:
The permanent magnet fixture operates by leveraging the distinct characteristics of various permanent magnet materials. Through an electronically controlled system, it regulates and transforms internal magnetic circuit distributions. This enables the system to achieve equilibrium, switch to a demagnetized state, or emit magnetic forces to the fixture surface, effectively managing its magnetic state.
Usage:
The electric permanent magnet fixture is a game-changer for steel material processing, excelling in tasks such as cutting, grinding, and milling. Once you engage the power button, this fixture maintains a steadfast grip with its uninterrupted magnetic force, ensuring maximum safety and reliability. No magnetic field is lost, and the suction remains robust, regardless of power interruptions or cable damage. This innovative safety fixture is your ally in precision and efficiency.
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