| Customization: | Available |
|---|---|
| Warranty: | 1 Year |
| Color: | Yellow |
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Introducing the 500kg Scrap Metal Lifting Electromagnet, a powerhouse in handling your scrap metal lifting needs with unparalleled efficiency and reliability.
√ Effortlessly lift single or multiple bunches of steel bars or rebars simultaneously, streamlining your workflow with superior lifting capabilities.
√ Engineered to support lifting even when steel exhibits some disturbance or deformation, ensuring consistent performance in challenging conditions.
√ With a deep magnetic permeability, our electromagnet delivers stable and robust adsorption, guaranteeing secure handling of your scrap metal.
√ Innovatively designed, the motor adjusts the beam length while avoiding interference with other objects, ensuring seamless operation.
√ Proudly holding our patented technology (Patent Number: ZL201020522632.1), we offer cutting-edge solutions in lifting electromagnets.
What is Electro Permanent Magnetic Technology?
Electro Permanent Magnet technology is a revolutionary method using electricity to control the magnetic field lines of permanent magnet materials. This allows the magnet to express magnetic forces (magnetized state) or switch to a non-magnetic state (demagnetized state), providing innovative and autonomous material handling solutions.
In the Magnetized State, an electromagnetic coil is energized with an instantaneous excitation current to switch the magnetic field state of reversible magnetic materials. This creates a powerful adsorption force as the magnetic field envelops the poles, forming a closed loop with no magnetic loss, no heat, noise, or energy consumption, ensuring highly efficient operation (as depicted in Figure 1.1).
During the Demagnetized State, a secondary instantaneous excitation current alters the internal circuit, converging the magnetic field within the permanent magnet, thus ceasing the external magnetic field and allowing for safe material release (as shown in Figure 1.2).
About Electro Permanent Magnet
The Electro Permanent Lifting Magnet system offers superior safety as it remains unaffected by power outages or short circuits, eliminating the need for an auxiliary UPS battery system. Its powerful and lasting suction is derived from the permanent magnetic materials, ensuring secure material adsorption until deliberately demagnetized by the operator, thus providing the highest level of security for users.
Advantages of Electro Permanent Magnet Technology:
1. Economical, Energy-Saving, and Environmentally Friendly
The electro permanent magnet system requires electricity only during magnetic charging and demagnetization, resulting in over 95% power savings compared to traditional electromagnets, with no temperature rise or operational costs, significantly reducing overall usage expenses.
Both the lifting permanent magnet and its control system are lightweight, reducing the load on lifting equipment and enhancing lifting capacities.
2. High Security
This technology derives its magnetism from two types of permanent magnetic materials, providing a maximum magnetic force of up to 16kgf/cm². With no power needed during the working phase, it avoids the risk of losing magnetic power or material fall in the event of sudden power failures or cable damage, ensuring enduring security.
3. Easy to Use
Operation is made straightforward with only charge and demagnetization buttons, taking just 0.1-1 second per action. The system contains no wear parts or fluids, like hydraulic oil or compressed air, demanding minimal maintenance and ensuring reliability and durability.
Post-demagnetization, the surface retains minimal magnetic force, preventing even small magnetic particles from adhering, thus preserving surface integrity and ensuring no residual damage during adsorption.
4. Unique, Flexible Product Design
Experience the pinnacle of innovation with our lifting permanent magnet, which boasts a remarkable internal structure characterized by a distinctive modular design and dual magnetic source technology. Enjoy the benefits of our exclusive manufacturing process that ensures unparalleled performance and reliability.
5. Achieves flawless functionality and performance
Our Electro Permanent Lifting Magnet system provides exceptional safety as it remains unaffected by power outages, eliminating the need for UPS battery backups. Utilizing the immense energy of permanent magnetic materials guarantees enduring suction and ensures materials remain secure. Demagnetization is only possible upon landing, delivering unmatched security to end users.
Electro Permanent Lifting Magnet VS Electromagnet
| SEQ | Compare Content | Electro Permanent Lifting Magnet | Electromagnet |
| 1 | Magnetic | Permanent magnet Material: Reversible magnet steel, | Electricity: Magneticfield generated by Currentthrough the coil |
| source | fixed magnet | ||
| 2 | Principle | The magnetic field is turned on or off by an | Power on generated magnetic field, power off no magnetic field |
| mechanism | instantaneous current | ||
| 3 | Security | All steel surface, oil&water-proof, no aging issue | Epoxy resin sealed, may occur aging and shedding issue in5 |
| years later, need repair. | |||
| 4 | Reliability | The suction is constant and does not attenuate over time | Suction is influenced by the heat caused by current, the coil is |
| easy aging if use long time. | |||
| 5 | Durability | Permanent magnet no magnetic attenuation, magnetic | |
| and | module is maintenance-free. | Internal coil aging fast, the UPS battery need to be replaced | |
| maintenance | regularly, need to preparethe accessories. | ||
| 6 | Operating | Only in the moment of magnetization and | Need long-term electricity power during working, big power |
| costs | demagnetization need electricity, no need power | consumption, commonly known |
Product Pictures:
Composition of the Standard Electro Permanent Magnet System
1. Electro Permanent Magnet
Serving as the magnetic force core, it ensures direct contact and efficient workpiece adsorption. piece
2. Control System (includes sound and light indicator system)
Manages magnetization/demagnetization along with signal collection and processing for seamless operations.
2.1. Controller for Long-Distance Use (Optional)
Compact control cabinet, perfect for a Crane Cab or confined spaces.
2.2. Remote Controller (Optional)
Compact control cabinet, ideal for installation in a Crane Cab or limited space areas.
3. Cable Retracting Device
Effortlessly manages cable release and collection with the pull in & out reel feature.
4. Beam
Efficiently collects and transfers tension from permanent magnets.
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