| Customization: | Available |
|---|---|
| Warranty: | 1 Year |
| Color: | Yellow |
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Presenting the robust 500kg Scrap Metal Lifting Electromagnet, a powerhouse designed to tackle the heavy-duty demands of scrap metal handling with unparalleled efficiency.
√ Effortlessly lift single bunches or multiple bunches of steel bars/rebars simultaneously, streamlining your operational workflow and maximizing productivity.
√ Specifically engineered to support lifting operations even if the steel exhibits some disturbance deformation, ensuring seamless handling without interruptions.
√ Boasting a large magnetic permeability depth, this electromagnet ensures stable and reliable adsorption, securing your materials with superior assurance.
√ Ingeniously designed, the motor adjusts the beam's length without interfering with other objects (excluding steel), ensuring smooth and unobstructed operations.
√ Backed by our proprietary patent certificate, Patent Number: ZL201020522632.1, guaranteeing innovation and excellence.
What is Electro Permanent Magnetic Technology?
Electro Permanent Magnet Technology utilizes electricity to manipulate the magnetic field lines of permanent magnet materials. This advanced technology allows you to control the expression of magnetic force (magnetized state) or non-magnetic force (demagnetized state), offering innovative applications that enable independent attraction or release of materials.
Magnetized State: Employing an electromagnetic coil with instantaneous excitation current to switch the magnetic field state of reversible magnetic materials, this state covers the surface of the magnetic poles with a strong adsorption force. With a closed-loop magnetic field, there is no magnetic loss, ensuring operations are heat-free, noise-free, and energy-efficient, as illustrated in Figure 1.1.
Demagnetized State: In the magnetized state, an instantaneous excitation current in the electromagnetic coil alters the built-in circuit to change the reversible magnetic field. This causes the magnetic field to converge inside the permanent magnet, leaving no magnetic field on the pole surface, thereby releasing the material, as depicted in Figure 1.2.
About Electro Permanent Magnet
The Electro Permanent Lifting Magnet system offers unsurpassed safety, unaffected by power outages or short circuits. It operates without the need for a UPS battery auxiliary system or electricity support during use. The enduring and potent suction derives from the permanent magnetic materials, ensuring that the adsorbed materials remain secured until demagnetized by the operator, providing the highest level of user safety.
Advantages of Electro Permanent Magnet:
1. Economical, Energy-Saving, Environment-Friendly
This electric permanent magnet system consumes electricity only during magnetic charging and demagnetization, with no power required during ongoing operations. It maintains stable temperatures, reducing electricity consumption by over 95% compared to traditional electromagnets, significantly lowering operating costs.
Both the lifting permanent magnet and the control system are lightweight, reducing the load on lifting equipment and enhancing lifting capacity.
2. High Security
The magnetism of the Electro Permanent Lifting Magnet stems from two distinct permanent magnetic materials. With a maximum magnetic force of up to 16kgf/cm² and no need for electrical power during operations, it eliminates the risk of magnet power loss and material dropping due to power failures or cable damage. It remains robust and secure over time, ensuring user safety and reliability.
3. Easy to Use
The electronic control operation features only charge and demagnetization buttons, enabling effortless operation with magnetization and demagnetization completed in just 0.1-1 seconds, enhancing operational efficiency. With no internal wearing parts, hydraulic oil, compressed air, etc., the system requires no specific maintenance, save for surface cleanliness, offering unparalleled durability and practicality.
After demagnetization, the remaining surface magnetic force is nearly zero, ensuring even tiny magnetic particles won't adhere to the magnetic pole surface. This prevents scratches and remnants during adsorption, preserving material integrity.
4. Unique, Flexible Product Design
The internal structure of the lifting permanent magnet showcases a groundbreaking modular design, enhanced by dual magnetic source technology. This innovation is underscored by an exclusive manufacturing process and a distinctive internal framework, setting it apart in the industry.
5. Impeccable Functionality
The Electro Permanent Lifting Magnet system is engineered for ultimate safety and reliability. Immune to power outages, it eschews the need for a UPS battery auxiliary system. The formidable energy derived from permanent magnetic materials guarantees unwavering suction, ensuring maximum safety for materials. Furthermore, demagnetization is ingeniously designed to occur only upon the material's landing, providing unparalleled security for end users.
Electro Permanent Lifting Magnet VS Electromagnet
| SEQ | Compare Content | Electro Permanent Lifting Magnet | Electromagnet |
| 1 | Magnetic | Permanent magnet Material: Reversible magnet steel, | Electricity: Magneticfield generated by Currentthrough the coil |
| source | fixed magnet | ||
| 2 | Principle | The magnetic field is turned on or off by an | Power on generated magnetic field, power off no magnetic field |
| mechanism | instantaneous current | ||
| 3 | Security | All steel surface, oil&water-proof, no aging issue | Epoxy resin sealed, may occur aging and shedding issue in5 |
| years later, need repair. | |||
| 4 | Reliability | The suction is constant and does not attenuate over time | Suction is influenced by the heat caused by current, the coil is |
| easy aging if use long time. | |||
| 5 | Durability | Permanent magnet no magnetic attenuation, magnetic | |
| and | module is maintenance-free. | Internal coil aging fast, the UPS battery need to be replaced | |
| maintenance | regularly, need to preparethe accessories. | ||
| 6 | Operating | Only in the moment of magnetization and | Need long-term electricity power during working, big power |
| costs | demagnetization need electricity, no need power | consumption, commonly known |
Product Pictures:
Electro Permanent Magnet System Composition (Standard)
1. Electro Permanent Magnet
The central element of magnetic force, enabling direct contact and strong adsorption of the work piece.
2. Control System (including sound and light indicating system)
Meticulously controls magnetization/demagnetization while managing the collection and processing of all signals.
2.1. Controller for Long Distance (optional)
A compact mini control cabinet, expertly designed for use within a Crane Cab or other restricted spaces.
2.2. Remote Controller (optional)
A mini control cabinet adeptly designed for installation in a Crane Cab or other compact environments.
3. Cable Retracting Device
Ingeniously engineered pull-in & out reel for efficient release & collection of cable.
4. Beam
Expertly facilitates the collection and transmission of permanent magnet tension.
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