Customization: | Available |
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Warranty: | 1 Year |
Color: | Yellow |
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Robust 500kg Scrap Metal Lifting Electromagnet
√ Capable of lifting single or multiple bunches of steel bar/rebar simultaneously.
√ Efficient support for lifting even with steel pieces experiencing disturbance or deformation.
√ Boasts large magnetic permeability depth for stable and secure adsorption.
√ The motor intricately adjusts the beam's length without interference with non-steel objects.
√ Backed by our exclusive patent certificate, Patent Number: ZL201020522632.1
Understanding Electro Permanent Magnetic Technology
Electro permanent magnetic technology revolutionizes material handling by controlling magnetic field lines through electricity. This technology exhibits a magnetized state or a non-magnetic state, allowing autonomous attraction or release of materials through innovative application.
In the magnetized state, an electromagnetic coil provides instantaneous excitation current to switch the magnetic field state of reversible magnetic materials. This process results in a closed-loop magnetic field that covers the pole surface, creating a powerful adsorption force without magnetic loss or energy consumption, ensuring noiseless and heat-free operation (as illustrated in Figure 1.1).
In the demagnetized state, the coil again uses instantaneous excitation to alter the reversible magnetic field. This causes the magnetic field to converge within the permanent magnet, eliminating the surface magnetic field and facilitating material release (illustrated in Figure 1.2).
About Electro Permanent Magnet
The Electro Permanent Lifting Magnet system is designed for utmost safety, remaining unaffected by power outages or short circuits. It requires no UPS battery backup and functions without electricity during operation. The enduring suction from permanent magnetic materials guarantees secure adsorption, with materials only released upon operator-initiated demagnetization, offering unparalleled safety assurance.
Advantages of Electro Permanent Magnet:
1. Economical, Energy-Efficient, and Environmentally Friendly
The system uses electricity only during magnetic charging and demagnetization, requiring no power during actual operation. This results in over 95% electricity savings compared to traditional electromagnets, significantly reducing operational costs.
Lightweight lifting permanent magnet and control system reduce equipment load and enhance lifting capacity.
2. Superior Security
Derived from two distinct permanent magnetic materials, the Electro Permanent Lifting Magnet boasts a maximum magnetic force of up to 16kgf/cm². It operates without electricity during use, preventing magnetic power loss and eliminating the risk of material drop due to sudden power failure or cable damage. Even over extended periods, it maintains great security and zero attenuation.
3. Effortless Usability
Ease of operation with simple electronic controls for charging and demagnetization, enhancing efficiency with a 0.1-1 second magnetization/demagnetization time. The system is free of wear parts, hydraulic oil, or compressed air, requiring minimal maintenance beyond surface cleaning, ensuring durability and practical reliability.
Post-demagnetization, the residual surface magnetic force is nearly null, preventing even small magnetic particles from adhering to the surface, ensuring a clean and scratch-free adsorption without remnants.
4. Unique and Flexible Product Design
Delve into the heart of innovation with our lifting permanent magnet! It boasts a revolutionary modular design, integrating dual magnetic source technology paired with a distinctive manufacturing process. This unique internal structure sets our product apart in the industry.
5. Impeccable Functionality
Our Electro Permanent Lifting Magnet system exemplifies unparalleled safety. It remains unaffected by power loss, eliminating the need for a UPS battery auxiliary system. Harnessing the potent energy of permanent magnetic materials, it guarantees enduring suction and ultimate material security. Demagnetization is only possible upon landing, offering unparalleled peace of mind to our users.
Electro Permanent Lifting Magnet VS Electromagnet
SEQ | Compare Content | Electro Permanent Lifting Magnet | Electromagnet |
1 | Magnetic | Permanent magnet Material: Reversible magnet steel, | Electricity: Magneticfield generated by Currentthrough the coil |
source | fixed magnet | ||
2 | Principle | The magnetic field is turned on or off by an | Power on generated magnetic field, power off no magnetic field |
mechanism | instantaneous current | ||
3 | Security | All steel surface, oil&water-proof, no aging issue | Epoxy resin sealed, may occur aging and shedding issue in5 |
years later, need repair. | |||
4 | Reliability | The suction is constant and does not attenuate over time | Suction is influenced by the heat caused by current, the coil is |
easy aging if use long time. | |||
5 | Durability | Permanent magnet no magnetic attenuation, magnetic | |
and | module is maintenance-free. | Internal coil aging fast, the UPS battery need to be replaced | |
maintenance | regularly, need to preparethe accessories. | ||
6 | Operating | Only in the moment of magnetization and | Need long-term electricity power during working, big power |
costs | demagnetization need electricity, no need power | consumption, commonly known |
Product Images:
Electro Permanent Magnet System Composition (Standard)
1. Electro Permanent Magnet
It serves as the magnetic force's core, ensuring direct contact and seamless adsorption with the work piece.
2. Control System (Including Sound and Light Indicating System)
This system is vital for controlling magnetization/demagnetization, as well as collecting and processing all relevant signals.
2.1. Controller for Long Distance (Optional)
A mini control cabinet designed for use in crane cabs or other compact locations.
2.2. Remote Controller (Optional)
A mini control cabinet adeptly suited for crane cabs or other compact settings.
3. Cable Retracting Device
Engineered for pulling in & out, this reel is designed to release and collect cables efficiently.
4. Beam
Responsible for the collection and transmission of permanent magnet tension.
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