| Customization: | Available |
|---|---|
| Certification: | ISO9001:2008, CE |
| Application: | Punching Machine, Grinding Machine, Slotting Machine, Milling Machine, Drilling Machine, Boring Machine |
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Elevate your machining experience with Hunan Qianhao Electrical And Mechanical Technology Development Co., Ltd., the distinguished Chinese experts in manufacturing Hydraulic/Pneumatic lathe chucks that define precision and reliability.
What exactly is an electro permanent magnetic chuck?
Discover unparalleled versatility with our electro permanent magnetic chuck, a stalwart in various machining spheres such as lathes, milling machines, boring machines, grinding machines, mobile phone chucks, and turnout processing. Utilizing comprehensive processing without internal moving parts, this device boasts remarkable strength and rigidity. It accommodates diverse machine strokes and high-precision component processing, delivering formidable and flawless suction with a maximum magnetic force soaring to 16kgf/cm².
Experience a revolution in workpiece handling with our permanent magnet chuck, a superior alternative to traditional clamps, which eradicates the need for screws, platens, and other fixtures. This facilitates effortless installation of workpieces, enabling 5-sided processing and rapid batch production, significantly boosting efficiency. With elastic magnetic blocks, it adeptly manages workpiece deformation during processing, ensuring uniform adsorption force, thus preventing stress-induced deformation.
Advantages of the electro permanent magnetic chuck:
1. Exhibits formidable magnetic force ensuring high precision machining
With a table suction capacity of 13-16kg/cm², our chuck delivers approximately double the magnetic force compared to ordinary solutions, securing the workpiece fixture with unwavering stability. As the system operates without requiring continuous power, thermal deformation is nonexistent, guaranteeing impeccable processing accuracy.
2. Ensures robust security, energy efficiency, and eco-friendliness
Our machining center chuck functions independently of electricity during operations, relying on permanent magnetic suction to maintain workpieces, thus averting electromagnetic disruptions during unexpected power outages and associated risks. Utilizing electricity solely during brief magnetization and demagnetization phases (1-2 seconds), it performs with optimal safety, economic viability, and environmental responsibility.
This innovative CNC machining center disk employs instant power to activate the permanent magnet, facilitating steadfast workpiece positioning. With the application of reverse current, workpieces can be safely and easily removed, ensuring energy conservation, operational ease, consistent temperature stability, and exceptional processing accuracy.
Unwavering support. The theoretical permanent magnet fixture clamping force of 150KN surpasses cutting forces, ensuring secure retention even on uneven surfaces. Capable of handling hardened workpieces with a milling quality of 52HRC, the unit operates seamlessly under the most demanding conditions.
3. Cost-efficient with no residual magnetism expenses
Addressing magnetic flux leakage, our electromagnetic permanent magnet fixture ensures that while the fixture's surface exerts magnetic force during clamping, no magnetic flux leakage occurs on the opposing surface, preserving tool integrity. The integrated electro-mechanical demagnetization device guarantees automatic remanence-free demagnetization of workpieces and fixtures.
4. User-friendly design
Our permanent magnet fixture embodies convenience, eliminating the need for cumbersome manual operations while facilitating effortless positioning and clamping of workpieces. The suction force acts exclusively at the workpiece's base, negating clamping plate usage that could cause deformation or scratches. It supports automatic workpiece adjustment and achieves vibration-free cutting, grinding, and milling, thereby extending machine lifespan.
Working Principle:
The ingenious design of our permanent magnet fixture harnesses various permanent magnet materials and an electronic control system to manage internal magnetic circuit distribution and transformation. This allows the system to maintain equilibrium, deactivate, or release magnetism to the fixture's surface, transitioning seamlessly between states for optimal performance.
Usage :
The electric permanent magnet fixture is an exceptional tool designed for use with a variety of steel materials. It's perfect for clamping during cutting, grinding, milling, and other machining processes. By simply switching the power button, the fixture maintains a consistent magnetic field. Remarkably, it retains its magnetic force indefinitely without attenuation, ensuring safety and reliability. Even in the event of power failure or damage to the drag cable, the magnetic force remains unaffected, earning it a reputation as a premier safety fixture.
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