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Electric CNC milling machinery magnetic table drilling - the epitome of precision engineering. Discover the power of the Magnet Table and the brilliance of the Permanente Magneet Tafel, designed to elevate your machining capabilities.
Electro Permanent Magnet Working Principle:
The ingenious mechanism of the permanent magnet fixture harnesses the unique properties of diverse permanent magnet materials. Through an advanced electronic control system, it masterfully orchestrates the internal magnetic circuit's distribution and conversion. This sophisticated process allows the system's internal magnetic field to reach an equilibrium, transition to a demagnetized state, or project outward to the fixture surface, thereby toggling its magnetic state with finesse.
What is an Electro Permanent Magnetic Chuck?
This cutting-edge electro permanent magnetic chuck finds extensive application across various machinery, including lathes, milling machines, boring machines, and grinding machines. It extends its utility to mobile phone chucks and turnout processing. Engineered with an integrated design devoid of moving parts, this high-strength, high-rigidity marvel supports diverse machine strokes and ensures impeccable precision across different component types. Its formidable and unwavering grip boasts a magnetic force peaking at an impressive 16kgf/cm².
Revolutionizing the traditional clamping methods, the permanent magnet chuck eliminates the cumbersome need for screws, platens, and other fixtures. This innovation simplifies workpiece installation, facilitating 5-sided processing and expediting rapid batch processing to significantly elevate production efficiency. With the incorporation of an elastic magnetic block, it adeptly manages workpiece deformation during processing. The uniform adsorption force ensures the workpiece remains stress-free and deformation-free.
Advantages of Electro Permanent Magnetic Chuck:
1. Unmatched Magnetic Force for Precision Machining
The table's maximum suction capacity ranges between 13-16kg/cm², approximately doubling that of ordinary magnetic suckers. This exceptional capability ensures the fixture maintains its grip without noticeable shift. Additionally, the absence of a constant power supply during processing eliminates the risk of thermal deformation, safeguarding the processing accuracy with utmost reliability.
2. Robust Security, Energy Efficiency, and Eco-Friendliness
The machining center sucker operates independently of power during work, relying on the steadfast permanent magnet suction to secure workpieces. This design circumvents potential risks from unexpected power failures in electromagnetic systems, ensuring the workpiece remains firmly in place. Distinguished by its minimal power consumption during short magnetization and demagnetization phases (1-2 seconds), it operates devoid of energy use while delivering a powerful, safe, and efficient force, aligning economic and environmental objectives seamlessly.
This innovative CNC machining center disk leverages the prowess of a permanent magnet for immediate workpiece positioning post-power activation. Utilizing reverse current, it effortlessly dismantles workpieces, presenting a user-friendly, energy-saving, and safe operation with no temperature variations, thereby ensuring exceptional processing accuracy.
Offering unrivaled support, the permanent magnet fixture's unit clamping force reaches an astonishing 150KN, substantially surpassing cutting forces. Even when handling uneven surfaces or 52HRC hardened workpieces, its performance remains steadfast and secure, promising reliable operation across all scenarios.
3. Cost Efficiency with Zero Remanence Cost
The electromagnetic permanent magnet fixture is designed to prevent magnetic flux leakage during suction clamping. The fixture surface exclusively retains magnetic force, while the opposite surface remains unaffected, ensuring tools operate unobstructed. Upon workpiece removal, neither the fixture nor the workpiece exhibits remanence, courtesy of the built-in electro-mechanical demagnetization system that autonomously demagnetizes both components.
4. Effortless Usability
The permanent magnet fixture boasts unparalleled convenience in workpiece positioning and clamping, eliminating the need for labor-intensive operations. Its design ensures suction force is confined to the workpiece's base, negating the need for clamping plates and averting deformation or scratches. This fixture skillfully facilitates automatic workpiece adjustment, enabling vibration-free cutting, grinding, and milling, thereby extending the machine's service life.
Usage :
The Electric Permanent Magnet Fixture is ingeniously designed to revolutionize the way steel materials are held securely in place for various processing tasks such as cutting, grinding, and milling. With its state-of-the-art electro magnet chuck technology, once activated by a simple press of the power button, this fixture ensures a constant and unyielding magnetic grip. Remarkably, the magnetic field strength remains stable and does not weaken over time, providing enduring holding power regardless of power interruptions or potential cable damage. Celebrated as a 'safety fixture', it offers unparalleled reliability and peace of mind for all your precision machining needs.
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