Basic Info.
Rated Lifting Weight
1000kg or Customized
Control System
Remote Controller or Bridge Control
After-Sales Service Provided
Engineers Available to Service Machinery Overseas
Product Name
500kg Scrap Metal Lifting Electromagnet
Dimension(L*W*H)
Customised
Material
AlNiCo+NdFeB Strong Magnetic Material
Working Temperature
Below 100 Degree
Features
Electro Permanent Magnetic Lifting Magnet
Magnet Shape
Square or Customized Shape
Product Description
Introducing our 500kg Scrap Metal Lifting Electromagnet, engineered for power and precision. This robust device ensures effortless lifting of heavy metal loads, streamlining operations in any industrial environment.
√ Efficiently lift single or multiple bunches of steel bars or rebar simultaneously, maximizing productivity with ease and precision.
√ Capably supports lifting even if the steel exhibits some disturbance-induced deformation, ensuring reliable performance across diverse scenarios.
√ Boasting large magnetic permeability depth, this electromagnet provides stable adsorption, enhancing operational security and efficiency.
√ The motorized beam adjusts seamlessly without interference from other objects (excluding steel), ensuring smooth and unhindered operations.
√ Proudly featuring our patented design, secured by Patent Number: ZL201020522632.1, a testament to our commitment to innovation and quality.
Product Description
What is electro permanent magnetic technology? Discover the innovative force behind our lifting solutions.
Electro permanent magnet technology revolutionizes material handling by using controlled electricity to manage the magnetic fields of permanent magnet materials. This advanced technology allows for magnetized (magnetic force) and demagnetized (non-magnetic force) states, enabling independent attraction or release of materials.
Magnetized State: Utilizing an electromagnetic coil with an instantaneous excitation current, this state controls the magnetic field of reversible magnetic materials. This results in a powerful magnetic field at the pole's surface, providing strong adsorption force without magnetic loss, heat, noise, or energy consumption (as illustrated in Figure 1.1).
Demagnetized State: From the magnetized state, a second instantaneous excitation current alters the reversible magnetic field, retracting the field within the permanent magnet. This leaves the pole surface free of magnetic field, allowing material release (as illustrated in Figure 1.2).
About Electro Permanent Magnet
Electro Permanent Lifting Magnet systems offer unparalleled safety, unaffected by power outages or short circuits. No auxiliary UPS battery is required during operation, as the enduring magnetic force originates from permanent magnetic materials. Material safety is ensured until demagnetized by the operator, providing top-tier security for users.
Advantages of Electro Permanent Magnets:
1. Economical, Energy-saving, Environmentally Friendly
Unique design only consumes electricity during magnetic charging and demagnetization, requiring no power during operation. This results in over 95% electricity savings compared to traditional electromagnets and significantly reduces operational costs.
With both the lifting permanent magnet and control system being lightweight, lifting equipment load is reduced, enhancing lifting capacity and efficiency.
2. High Security
Electro permanent lifting magnets derive their force from two types of permanent magnetic materials. Offering a maximum magnetic force of up to 16kgf/cm2, these systems eliminate the risk of material drops due to power failures or cable damage, maintaining security and reliability over time.
3. Easy to Use
Simple electronic controls with charge and demagnetization buttons streamline operations, with magnetization and demagnetization completed in just 0.1-1 second. This enhances efficiency without any internal wearing parts, hydraulic oil, or compressed air, ensuring durability with minimal maintenance.
Upon demagnetization, the remaining surface magnetic force is virtually zero, preventing small magnetic particles from sticking to the poles and ensuring clean, scratch-free surfaces without residual material.
4. Unique, Flexible Product Design
Our advanced lifting permanent magnet boasts an unparalleled modular design, incorporating dual magnetic source technology. This innovation, combined with a unique product manufacturing process and an exceptional internal structure, ensures top-tier performance and reliability.
5. Comprehensive Functional Excellence
The Electro Permanent Lifting Magnet system sets a new standard for safety and reliability. Unlike conventional systems, it remains unaffected by power outages, eliminating the need for a UPS battery auxiliary system. The high energy derived from permanent magnetic materials provides unwavering suction power, ensuring materials are securely held. Demagnetization only occurs when the material safely lands, delivering unmatched security for end users.
Electro Permanent Lifting Magnet VS Electromagnet
| | | |
SEQ | Compare Content | Electro Permanent Lifting Magnet | Electromagnet |
| | | |
1 | Magnetic | Permanent magnet Material: Reversible magnet steel, | Electricity: Magneticfield generated by Currentthrough the coil |
| source | fixed magnet | |
| | |
2 | Principle | The magnetic field is turned on or off by an | Power on generated magnetic field, power off no magnetic field |
mechanism | instantaneous current |
| | | |
| | |
3 | Security | All steel surface, oil&water-proof, no aging issue | Epoxy resin sealed, may occur aging and shedding issue in5 |
| | | years later, need repair. |
| | |
4 | Reliability | The suction is constant and does not attenuate over time | Suction is influenced by the heat caused by current, the coil is |
easy aging if use long time. |
| | | |
| |
5 | Durability | Permanent magnet no magnetic attenuation, magnetic | |
and | module is maintenance-free. | Internal coil aging fast, the UPS battery need to be replaced |
maintenance | | regularly, need to preparethe accessories. |
| |
| |
| | |
6 | Operating | Only in the moment of magnetization and | Need long-term electricity power during working, big power |
costs | demagnetization need electricity, no need power | consumption, commonly known |
Product images:
Packaging & Shipping Details:
Electro Permanent Magnet System Composition (Standard)
1. Electro Permanent Magnet
This is the core element responsible for magnetic force, directly engaging in contact and adsorption with the work piece.
2. Control System (including sound and light indicating system)
This system manages magnetization and demagnetization, collecting and processing all signals efficiently.
2.1. Long-Distance Controller (optional)
A compact control cabinet, ideal for installation in crane cabs or other confined spaces.
2.2. Remote Controller (optional)
A mini control cabinet suitable for crane cabs or other tight locations, offering optimal operation.
3. Cable Retracting Device
A sophisticated reel system designed to pull in and release the cable with precision.
4. Beam
Responsible for collecting and distributing the tension of the permanent magnet.
Address:
101 Room, 16 Building, Liando U Valley, No. 36 Zhongke Road, Yueyang, Hunan, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Hunan Qianhao Magnetic Technology Co., Ltd was a high-tech enterprise which established at 2002 years, our company with advanced equipment, complete inspection instrument, professional engineer&sales team, strong support from well-know universities which enable us to guarantee competitive prices, good quality and excellent service to our customers.
QHMAG is proud of its experienced and innovative technical team. Working together with Hunan University of Science and Technology, we have developed research in electromagnetic control technology and magnetic application which are widely used in automotive, military, shipbuilding, machining, mold injection(pressure), steel lifting handing and other fields. Proudly, we are loaded with 6 patents of invention and more than 18 utility model patents and have got the ISO9001: 2008 quality system certification and National recognized new high-tech enterprise certificate. With reliable product quality and good after-sales service, QHMAG has a good reputation among its clients.
QHMAG Product Line Inlcudes:
1. Magnetic Clamping Plate for Quick Mold Change System
2. Electro Permanent Lifting Magnet
3. Electro Permanent Magnetic Chuck
4. Robotic Automatic Electric Permanent Magnet
5. Control System /Non-contact Control Cabinet
6. Magnetic Tool
QHMAG Cooperation Customers:
YIZUMI, HAITIAN, MAGNETI MARELLI, LEO, GREAT WALL MOTOR, DONGFENG MOTOR, CHANGAN MOTOR, JABIL, XINLEI, FOXCONN, HAIER, GREE, HBIS STEEL, DSIC, CSIC, TIAN TIE, BYD etc.