| Customization: | Available |
|---|---|
| Certification: | ISO9001:2008, CE |
| Application: | Punching Machine, Grinding Machine, Slotting Machine, Milling Machine, Drilling Machine, Boring Machine |
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China professional manufacturer of Hydraulic and Pneumatic lathe chucks, offering precision-engineered solutions for diverse industrial needs.
What is an Electro Permanent Magnetic Chuck?
The Electro Permanent Magnetic Chuck is a versatile tool widely employed in lathes, milling machines, boring machines, grinding machines, mobile phone chucks, and turnout processing. Designed for high-strength and high-rigidity applications, this chuck excels in high-precision machining tasks. Its impeccable suction power, reaching a magnetic force of up to 16kgf/cm², ensures unbeatable performance without internal moving parts, thus enhancing durability and reliability.
This innovative permanent magnet chuck outshines traditional clamps by eliminating screws, platens, and other fixtures, making workpiece installation a breeze. It facilitates 5-sided processing and enables rapid batch production, boosting efficiency. The use of elastic magnetic blocks allows easy handling of workpiece deformation, with uniform adsorption force preventing stress-induced deformation. Experience seamless precision and reliability in your machining processes with this advanced solution.
Advantages of Electro Permanent Magnetic Chuck:
1. Exceptional magnetic strength for high-precision machining excellence.
The table exhibits maximum suction ranging from 13-16kg/cm², doubling the performance of conventional magnetic chucks. This ensures the workpiece remains securely in place without any noticeable shift. As it operates without a power supply during processing, there's no thermal deformation, thereby maintaining accuracy at all times.
2. Unmatched safety, energy efficiency, and eco-friendliness.
During operation, the machining center sucker requires no power, relying on permanent magnet suction to secure workpieces. This avoids risks associated with sudden power failures in electromagnetic systems. The permanent magnet sucker only uses electricity for 1-2 seconds during magnetization and demagnetization, delivering safe, strong, and efficient performance that's economically and environmentally sound.
This cutting-edge CNC machining center disk instantly harnesses permanent magnet power for precise workpiece positioning. With reverse current application, workpieces can be safely removed, offering simple operation, zero temperature change, and high processing accuracy.
Strong support with theoretical clamping force of 150KN, significantly surpassing cutting force. Even uneven surfaces are securely held, and hardened workpieces up to 52HRC can be effortlessly machined.
3. Cost-effective with no residual magnetism expenses.
In the suction clamping process, the electromagnetic permanent magnet fixture exhibits no magnetic flux leakage on non-contact surfaces, ensuring tools remain unaffected. Post-workpiece removal, neither the fixture nor the workpiece retains residual magnetism, thanks to an internal electro-mechanical demagnetization device.
4. Effortless usability.
The permanent magnet fixture simplifies workpiece positioning and clamping, eliminating complex manual operations. The suction force is confined to the workpiece's base, negating the need for clamping plates and preventing deformation and scratches. This fixture allows automatic workpiece adjustment and facilitates vibration-free cutting, grinding, and milling, extending machine lifespan.
Working Principle:
The permanent magnet fixture works by utilizing different permanent magnet materials. An electronic control system manages the internal magnetic circuit distribution, converting it to achieve a balanced, demagnetized, or magnetic state on the fixture surface.
Usage:
The Electro Permanent Magnetic Chuck is an innovative solution for precision engineering, specifically designed to handle steel materials with finesse. This highly versatile fixture is perfect for clamping applications in cutting, grinding, and milling processes. One of its standout features is the ability to maintain a constant magnetic force, which ensures unparalleled safety and reliability. Once activated, its powerful magnetic field persists indefinitely without any sign of attenuation, even in the event of power failure or drag cable damage. It truly sets the standard for what is known as a 'safety fixture,' offering peace of mind and exceptional performance in demanding engineering environments.
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