| Customization: | Available |
|---|---|
| Certification: | ISO9001:2008, CE |
| Application: | Punching Machine, Grinding Machine, Slotting Machine, Milling Machine, Drilling Machine, Boring Machine |
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Introducing Hunan Qianhao Electrical And Mechanical Technology Development Co., Ltd., a leading authority in the realm of Hydraulic and Pneumatic lathe chucks, dedicated to crafting excellence and precision in every piece.
Discover the innovation behind the electro permanent magnetic chuck!
Our electro permanent magnetic chuck stands as a versatile powerhouse across multiple machines such as lathes, milling, boring, and grinding units, as well as in mobile phone chuck manufacturing and turnout processing. Crafted with meticulous attention to detail, it boasts an integrated structure devoid of moving parts, ensuring unmatched strength and rigidity. This design is perfectly engineered to accommodate various machine strokes and part types, delivering impeccable precision and robust magnetic attraction, with a formidable magnetic force reaching up to 16 kgf/cm².
Revolutionizing traditional clamping methods, our permanent magnet chuck eliminates the need for cumbersome screws, platens, and other fixtures, facilitating straightforward workpiece installation. This innovation enables efficient clamping for comprehensive 5-sided processing and enhances rapid batch production, significantly boosting operational efficiency. By incorporating elastic magnetic blocks, it adeptly manages workpiece deformation during processing, offering uniform adsorption without inducing stress deformation.
Advantage of electro permanent magnetic chuck:
1. Unyielding Magnetic Force & Precision Machining
The chuck delivers a powerful suction force between 13-16 kg/cm², approximately doubling the strength of conventional magnetic suckers, ensuring steadfast workpiece stability without risk of displacement. This advanced technology operates without a power supply, thereby eliminating thermal deformation and safeguarding processing accuracy.
2. Robust Security, Energy Efficiency & Eco-friendliness
During operation, the machining center sucker relies solely on the inherent power of permanent magnetism, negating the need for electricity and safeguarding against risks associated with sudden power failures. Electricity is only utilized momentarily during magnetization and demagnetization, resulting in a secure, potent, and cost-effective solution that is also gentle on the environment.
This state-of-the-art CNC machining center disk harnesses the enduring power of permanent magnets for immediate workpiece positioning. A reverse current application allows for easy workpiece removal, promoting secure, energy-efficient operations without temperature fluctuations, preserving exceptional processing precision.
With robust support capabilities, the permanent magnet fixture offers clamping forces up to 150KN, exceeding standard cutting forces. It operates safely even on irregular or hardened surfaces, like those with 52HRC hardness, ensuring consistent performance in demanding conditions.
3. Cost Efficiency & No Residual Magnetism
Featuring no magnetic flux leakage, our electromagnetic permanent magnet fixture ensures that only the fixture's surface encounters magnetic forces. After workpiece removal, neither the tool nor the workpiece retains residual magnetism, thanks to an integrated electro-mechanical demagnetization system.
4. User-friendly Design
The permanent magnet fixture streamlines workpiece positioning and clamping, eliminating labor-intensive operations. The magnetic pull is exclusively exerted on the workpiece's underside, preventing deformation and scratches while ensuring smooth machine functions like vibration-free cutting, grinding, and milling, significantly extending the machine's longevity.
Working Principle:
Our permanent magnet fixture operates by leveraging the unique properties of various permanent magnet materials. Through an advanced electronic control system, it precisely manages and transforms the internal magnetic circuit's distribution, achieving a balanced, demagnetized, or fully magnetic state at the fixture's surface.
Usage:
Experience the revolution in precision and safety with our Electric Permanent Magnet Fixture, specifically designed for a range of steel material applications. Perfectly suited for cutting, grinding, milling, and more, this state-of-the-art clamping system ensures unwavering magnetic hold even when power is disconnected. Featuring a seamless power button operation, rest assured that the magnetic force remains consistently strong, never diminishing over time. Not even power outages or cable damages can disrupt its robust performance, making it a paragon of safety and reliability in workholding solutions.
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