| Customization: | Available |
|---|---|
| Certification: | ISO9001:2008, CE |
| Application: | Punching Machine, Grinding Machine, Slotting Machine, Milling Machine, Drilling Machine, Boring Machine |
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China's premier producer of Hydraulic and Pneumatic lathe chucks.
What is an electro-permanent magnetic chuck?
Our electro-permanent magnetic chucks are extensively employed across various machinery including lathes, milling, boring, grinding machines, and mobile phone chucks. Designed with integrated processing, these chucks boast robust strength and rigidity, accommodating diverse machine strokes and high-precision parts. Experience the power of perfect suction, with a remarkable magnetic force reaching up to 16kgf/cm².
Unlike traditional clamps, our permanent magnet chuck eliminates the need for screws, platens, and other fixtures. This innovation allows for seamless installation of workpieces, facilitating 5-sided processing and rapid batch production, thus significantly boosting efficiency. With elastic magnetic blocks, even workpiece deformation can be managed effortlessly, ensuring uniform adsorption force and preventing stress deformation.
Advantages of the electro-permanent magnetic chuck:
1. Unmatched magnetic force for high-precision machining
With a table maximum suction of 13-16kg/cm², this chuck offers double the holding power of standard magnetic suckers, ensuring steadfast fixture positioning and eliminating thermal deformation during processing, thereby maintaining impeccable accuracy.
2. Enhanced security, energy efficiency, and eco-friendliness
Our machining center suckers function without electricity during operation, relying on the enduring suction of permanent magnets. This design mitigates risks associated with sudden power outages in electromagnetic systems, preventing workpiece damage or fall-off. The permanent magnet sucker consumes electricity only for 1-2 seconds during magnetization and demagnetization, providing safe, energy-conserving, and efficient force, making it both economical and environmentally sustainable.
Our revolutionary CNC machining center disk utilizes immediate power for permanent magnet workpiece positioning, with reverse current enabling workpiece removal. This approach is safe, energy-efficient, easy to operate, devoid of temperature fluctuation, and ensures high processing precision.
Strong Support: Theoretically, the permanent magnet fixture's clamping force unit reaches an astounding 150KN, surpassing cutting force levels. This ensures secure clamping, even with uneven surfaces or hardened workpieces rated up to 52HRC, sustaining seamless operation.
3. Cost-effective with zero remanence expenses
Our electromagnetic permanent magnet fixture ensures no magnetic flux leakage on the fixture or workpiece surface during suction clamping. This feature safeguards tools, eliminates remanence, and incorporates an internal electro-mechanical demagnetization device for automatic demagnetization.
4. User-friendly operation
Our permanent magnet fixture simplifies workpiece positioning and clamping, eliminating the need for labor-intensive operations. With the suction force concentrated at the workpiece's base, there's no need for clamping plates, preventing deformation and scratches. The fixture facilitates automatic workpiece adjustment and enables vibration-free cutting, grinding, and milling, extending the machine's lifespan.
Working Principle:
The permanent magnet fixture operates by leveraging different permanent magnet materials, controlled via an electronic system to manage internal magnetic circuit distribution and conversion. This control ensures the system's magnetic field achieves balance, degaussing, or surfaces on the fixture as needed, defining the magnetic state.
Usage:
The electric permanent magnet fixture is a cutting-edge solution ideal for handling various steel materials through processes such as cutting, grinding, milling, and more. With a simple switch of the power button, the fixture seamlessly transitions between states without any risk of losing its powerful magnetic grip. Its unwavering magnetic force ensures safety and reliability as it remains unaffected by power outages or cable damage, making it the epitome of a safety fixture.
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