| Customization: | Available |
|---|---|
| Certification: | ISO9001:2008, CE |
| Application: | Punching Machine, Grinding Machine, Slotting Machine, Milling Machine, Drilling Machine, Boring Machine |
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Discover the pinnacle of craftsmanship with China’s top-tier manufacturer of Hydraulic and Pneumatic lathe chucks, renowned for their precision and reliability.
What is an electro permanent magnetic chuck?
Our electro permanent magnetic chuck is a versatile tool, seamlessly integrated into various machines like lathes, milling, boring, and grinding machines, as well as mobile phone chuck and turnout processing. With its robust design and absence of moving internal parts, it boasts exceptional strength and rigidity. This ensures compatibility with a wide range of machine strokes and high-precision processing tasks, delivering unmatched suction power with magnetic forces reaching an impressive 16kgf/cm².
Revolutionizing traditional clamping methods, the permanent magnet chuck eliminates the need for screws, platens, and other fixtures, allowing for quick and easy installation of workpieces. This facilitates five-sided processing and rapid batch production, significantly boosting efficiency. With elastic magnetic blocks, it effortlessly adapts to workpiece deformations, maintaining uniform adsorption force to prevent stress-induced deformation.
Advantages of the electro permanent magnetic chuck:
1. Unmatched magnetic force for high-precision machining
With a table maximum suction of 13-16kg/cm², this chuck doubles the magnetic strength of ordinary ones, ensuring the fixture holds the workpiece securely without any noticeable shift. The absence of power supply requirements during processing eliminates thermal deformation, safeguarding processing accuracy.
2. Superior security, energy-efficient, and eco-friendly
During operation, the machining center sucker uses no electricity, relying on permanent magnet suction to hold workpieces securely. This prevents risks associated with sudden power failures in electromagnetic systems. The permanent magnet's brief use of electricity—only 1-2 seconds during magnetization and demagnetization—results in a safe, energy-efficient, and eco-friendly operation that delivers reliable, powerful force.
This innovative CNC machining center disk, upon instant power activation, utilizes permanent magnets to harden workpiece positioning. A simple application of reverse current allows effortless workpiece removal, offering safety, energy savings, ease of operation, and maintaining high processing accuracy without temperature fluctuations.
Unyielding support: With a theoretical unit clamping force of 150KN, the permanent magnet fixture's strength far exceeds cutting forces. It securely grips even uneven surfaces, ensuring safe operations, even with 52HRC hardened workpieces.
3. Cost-effective with no residual magnetism costs.
The electromagnetic permanent magnet fixture features minimal magnetic flux leakage during suction clamping, meaning the tool remains unaffected and no residual magnetism occurs post removal. Thanks to an integrated electromechanical demagnetization device, both the workpiece and fixture are automatically demagnetized.
4. Effortless usability
The major advantage of permanent magnet fixtures is the ease of workpiece positioning and clamping, requiring no cumbersome manual labor. As suction occurs solely at the workpiece's base, clamping plates are unnecessary, preventing deformation and scratches. This fixture enables automatic workpiece adjustment and allows machine tools to operate vibration-free, extending machine longevity while accommodating cutting, grinding, and milling.
Working Principle:
The permanent magnet fixture operates by utilizing the unique properties of various permanent magnet materials. Through an electronic control system, it manages internal magnetic circuit distribution, achieving either a balanced, demagnetized state or releasing the magnetic field to the fixture surface, known as the magnetic state.
Usage:
The electric permanent magnet fixture stands as a revolutionary tool for handling steel materials. It excels in clamping tasks during cutting, grinding, milling, and a variety of other processing operations. Thanks to its advanced design, the fixture ensures seamless transitions between states by simply pressing a power button. Remarkably, it maintains its magnetic field even when powered off, guaranteeing unwavering suction power at all times. This persistent magnetic force does not weaken over time, providing unmatched reliability. Even in the event of power loss or cable damage, the fixture remains unaffected, earning its reputation as a 'safety fixture' in the industry.
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