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Introducing our state-of-the-art Electric CNC Milling Machinery Magnetic Table. This sophisticated equipment boasts revolutionary drilling capabilities, complemented by a permanent magnet table design, making it an impeccable choice for precision-driven tasks in advanced manufacturing.
Electro Permanent Magnet Working Principle:
Harnessing the unique properties of various permanent magnet materials, our fixture's principle relies on an intricately designed electronic control system. This system precisely manages and alters the distribution of the internal magnetic circuit. As a result, the internal magnetic field can seamlessly transition between balanced states, demagnetized conditions, or release a magnetic state directly to the fixture's surface, ensuring unparalleled versatility and efficiency in your operations.
What is Electro Permanent Magnetic Chuck?
Our Electro Permanent Magnetic Chuck is a versatile tool prevalent across various applications, including lathes, milling, boring, and grinding machines, as well as mobile phone chucks and turnout processing. With a robust and integrated design featuring no moving parts, it offers exceptional strength and rigidity required for high-precision machining. Its impressive suction capability, achieving a formidable magnetic force up to 16kgf/cm², ensures it adeptly meets the demands of diverse machine strokes and intricate parts processing.
This cutting-edge permanent magnet chuck revolutionizes traditional clamping methods by eliminating screws, platens, and additional fixtures. It facilitates effortless installation of workpieces for 5-sided clamping, enabling swift batch processing and significantly improving production efficiency. Equipped with elastic magnetic blocks, it easily adapts to workpiece deformations, maintaining uniform adsorption force to prevent stress-induced deformation during processing.
Advantages of Electro Permanent Magnetic Chuck:
1. Exceptional Magnetic Force and Precision Machining
Boasting a maximum table suction of 13-16kg/cm², our chuck provides nearly double the magnetic force of standard magnetic holders. This ensures steadfast workpiece clamping without noticeable shifts, while its non-reliance on a continuous power supply precludes thermal deformation, thus safeguarding processing accuracy to the highest industry standards.
2. Unmatched Safety, Energy Efficiency, and Eco-Friendliness
Our machining center suction mechanism operates independently of electrical power during use, leveraging permanent magnet force to secure workpieces. This innovative design mitigates the risks associated with electromagnetic system failures, such as power outages that could lead to workpiece detachment. With electricity utilized solely during the brief 1-2 second magnetization and demagnetization phases, the system delivers robust, reliable, and efficient performance that is both economically sensible and environmentally responsible.
This groundbreaking CNC machining center disk instantly leverages its permanent magnet for solid workpiece positioning and processing. By employing reverse current, operators can efficiently remove workpieces. The setup is user-friendly, promoting safety and energy savings, with no thermal fluctuations, ensuring consistently high processing accuracy.
Endowed with formidable support, our permanent magnet fixture boasts a theoretical clamping force of 150KN, vastly exceeding typical cutting forces. This robust capability ensures safe operation even on irregular surfaces or hardened workpieces with a milling quality of 52HRC, maintaining seamless functionality across various challenging scenarios.
3. Cost Efficiency and Absence of Residual Magnetism
Our fixture's advanced electro mechanical design precludes magnetic flux leakage on its surface during use, ensuring no adverse effects on tooling or workpiece removal. The system's built-in demagnetization device effectively eliminates residual magnetism, automatically resetting the fixture and workpiece to a neutral state.
4. User-Friendly Operation
The remarkable advantage of our permanent magnet fixture lies in its effortless workpiece positioning and clamping, eliminating the need for cumbersome manual operations. This ingenious design channels the suction force exclusively to the bottom of the workpiece, rendering clamping plates obsolete. This innovation prevents any deformation or unsightly scratches caused by excessive clamping force. Our permanent magnet fixture excels in automatically adjusting the workpiece, ensuring machine tools operate seamlessly without vibrations during cutting, grinding, or milling. This not only enhances precision but also substantially extends the machine's lifespan.
Usage:
The electric permanent magnet fixture is versatile and ideal for securely clamping steel materials during cutting, grinding, milling, and other processes. With a simple switch near the power button, it maintains a continuous magnetic hold, ensuring unparalleled safety. Designed to resist magnetic force attenuation, this fixture remains reliable even in the face of power outages or drag cable damage, earning its reputation as the safety fixture of choice.
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