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Experience the revolutionary Electric CNC Milling Machinery with our Magnetic Table and Drilling Magnet Table, all seamlessly integrated into the Permanente Magneet Tafel for superior performance.
Electro Permanent Magnet: The Advanced Working Principle
The ingenious working principle of our permanent magnet fixture harnesses the unique traits of diverse permanent magnet materials. Through a sophisticated electronic control system, it deftly manages and converts the internal magnetic circuit distribution. This ensures the internal magnetic field either balances itself, enters a demagnetized state, or extends to the fixture's surface, achieving the magnetic state with precision.
What is an Electro Permanent Magnetic Chuck?
Our Electro Permanent Magnetic Chuck is invaluable across various machines—be it lathe, milling, boring, grinding, or even mobile phone chuck and turnout processing. With an integrated structure devoid of moving parts, it boasts exceptional strength and rigidity, catering to diverse machine strokes and high-precision part machining. Expect unmatched suction power, with magnetic force peaking at an outstanding 16kgf/cm².
Revolutionize efficiency with the permanent magnet chuck, which eliminates the need for screws, platens, and other traditional fixtures. It simplifies workpiece installation to enable 5-sided processing for rapid production runs. With elastic magnetic blocks, it easily accommodates workpiece deformation and ensures uniform adsorption force, minimizing stress-induced deformations.
Advantages of Electro Permanent Magnetic Chuck:
1. Unparalleled Magnetic Strength and Precision Engineering
Boasting table suction force of 13-16kg/cm², nearly double that of standard magnetic suckers, this ensures workpiece stability without noticeable shifts. As power supply isn’t necessary during processing, thermal deformation risks are nullified, safeguarding the highest processing accuracy.
2. Enhanced Safety, Energy Efficiency, and Environmental Consciousness
Our machining center sucker operates without electricity, relying solely on permanent magnet suction. This eliminates the risk of electromagnetic system failures and subsequent potential workpiece damage. Only during magnetization and demagnetization, taking just 1-2 seconds, is electricity used. Otherwise, it delivers sustainable, robust, and efficient performance, marked by cost-effectiveness and ecological responsibility.
In this cutting-edge CNC machining center disk, a permanent magnet rapidly secures workpieces upon power activation. Reverse current facilitates the seamless removal of workpieces, enhancing safety and energy conservation. Its user-friendly operation ensures no temperature fluctuations, guaranteeing consistent high processing accuracy.
Our unit's robust permanent magnet fixture offers a clamping force of 150KN, significantly surpassing cutting forces. It securely grips even uneven surfaces, ensuring reliable operation on 52HRC hardened workpieces without compromise.
3. Cost Efficiency: No Residual Magnetism
With no magnetic flux leakage, our electromagnetic permanent magnet fixture ensures that only its surface engages magnetically, leaving tools unaffected. Upon removing the workpiece, neither fixture nor workpiece retains residual magnetism. Thanks to the internal electro-mechanical demagnetization device, automatic demagnetization is assured.
4. User-Friendly Operation
The remarkable advantage of our permanent magnet fixture lies in its effortless ease of use — enabling swift and hassle-free workpiece positioning and clamping, eliminating the need for cumbersome and strenuous manual operations. With the suction force concentrated solely at the bottom, the workpiece remains securely in place without the need for clamping plates, thus preserving its integrity by avoiding deformation and scratches. Furthermore, this innovative fixture facilitates the automatic adjustment of the workpiece. It supports vibration-free cutting, grinding, and milling, thereby extending the machine's service life and enhancing operational efficiency.
Usage :
The electric permanent magnet fixture is a versatile marvel designed for steel materials, offering seamless clamping for cutting, grinding, milling, and more. With a simple toggle of the power button, the magnetic field remains steadfastly engaged, ensuring a constant suction without any attenuation over time. This makes it a paragon of safety and reliability, unaffected even by power disruptions or cable damages — truly a reliable safety fixture.
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