| Customization: | Available |
|---|---|
| Certification: | ISO9001:2008, CE |
| Application: | Punching Machine, Grinding Machine, Slotting Machine, Milling Machine, Drilling Machine, Boring Machine |
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China's Premier Manufacturer of Hydraulic and Pneumatic Lathe Chucks
What is an Electro-Permanent Magnetic Chuck?
Our electro-permanent magnetic chucks are a versatile choice for a multitude of machining applications, including lathes, milling machines, boring machines, grinding machines, mobile phone chucks, and turnout processing. Designed with an integral construction devoid of moving parts, they ensure superior strength and rigidity, catering to a wide range of machine strokes and complex components requiring high-precision machining. These chucks offer formidable magnetic attraction, boasting a maximum magnetic force of up to 16kgf/cm², ensuring a robust and impeccable hold.
Revolutionizing traditional clamping methods, our permanent magnet chucks eliminate the necessity for screws, platens, and other fixtures. This innovation simplifies workpiece installation, enabling efficient clamping and comprehensive five-sided machining. Perfect for rapid batch processing, it significantly enhances production efficiency. Employing elastic magnetic blocks, it effortlessly handles workpiece deformation, offering uniform adsorption without inducing stress deformation.
Benefits of the Electro-Permanent Magnetic Chuck:
1. Unmatched Magnetic Force, Precision Machining
With a table maximum suction force ranging between 13-16kg/cm², our chucks achieve twice the magnetic pull of conventional magnetic suckers. This means your workpiece remains securely in place without noticeable displacement. As the chuck operates without a power supply during processing, there is no risk of thermal deformation, ensuring the highest levels of processing accuracy.
2. Enhanced Security, Energy Efficiency, and Eco-Friendliness
During operation, our machining center chucks require no electricity, relying solely on permanent magnet suction to secure workpieces. This design prevents the risks associated with electromagnetic systems, like sudden power failures that might lead to workpiece damage or falling hazards. The permanent magnet chuck uses electricity only for 1-2 seconds during magnetization and demagnetization, ensuring safe, strong, efficient, and environmentally friendly operation without ongoing energy consumption.
This innovative CNC machining center disk utilizes a permanent magnet to quickly harden the workpiece positioning post-power instantaneously. By applying reverse current, you can easily remove the workpiece, making it safe, energy-efficient, and user-friendly. It ensures high processing accuracy with no temperature rise or dimensional change.
Providing robust support, our permanent magnet fixture boasts a theoretical clamping force of 150KN, far surpassing typical cutting forces. It can safely secure even uneven, rough surfaces and maintain functionality even when machining 52HRC hardened materials.
3. Cost-Efficient, No Remanence Costs
While clamping and operating, our electromagnetic permanent magnet fixture avoids magnetic flux leakage; the magnetic force is concentrated on the fixture surface alone, ensuring no adverse effects on tools. Once the workpiece is removed, neither fixture nor workpiece retains residual magnetism, thanks to the built-in electro-mechanical demagnetization system, allowing automatic demagnetization.
4. User-Friendly Operation
The permanent magnet fixture excels in simplifying workpiece positioning and clamping, eliminating cumbersome manual labor. Since suction is only applied to the workpiece's bottom, no clamping plates are necessary, preventing deformation and scratching. The fixture allows for automatic workpiece adjustments and supports machine operations like cutting, grinding, and milling without vibration, thereby extending machine lifespan.
Operational Principle:
The operational principle of our permanent magnet fixture involves leveraging different permanent magnetic materials' properties. By employing an electronic control system, it effectively manages and transforms the internal magnetic circuit distribution, enabling the internal magnetic field to balance, demagnetize, or magnetize to the fixture's surface, achieving the desired magnetic state.
Usage :
Our state-of-the-art Electric Permanent Magnet Fixture is a versatile and reliable solution crafted for a variety of steel material applications, including cutting, grinding, milling, and more. With a simple activation via the power button, the magnetic field remains steadfastly active, providing unwavering suction without any degradation over time. This ensures unparalleled safety and efficiency, making it an indispensable tool, as it continues to function flawlessly even in the event of power disruptions or cable damages.
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