| Customization: | Available |
|---|---|
| Certification: | ISO9001:2008, CE |
| Application: | Punching Machine, Grinding Machine, Slotting Machine, Milling Machine, Drilling Machine, Boring Machine |
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As a leading specialist in the industry, we are a renowned China-based manufacturer dedicated to producing high-quality Hydraulic and Pneumatic lathe chucks. Our expertise ensures precision and reliability in every product.
What is an electro permanent magnetic chuck?
Our electro permanent magnetic chuck is a versatile and indispensable tool, primarily utilized in lathes, milling machines, boring machines, and grinding machines, among others. Designed with overall processing in mind, it features a robust construction devoid of internal moving parts, ensuring unmatched strength and rigidity. With a powerful magnetic force reaching up to 16kgf/cm², it perfectly caters to high-precision machining needs, offering strong and reliable suction.
Unlike traditional clamps, our permanent magnet chuck eliminates the necessity for screws, platens, and other fixtures. It simplifies workpiece installation, enabling efficient 5-sided processing. This innovation not only speeds up batch processing but also enhances production efficiency. The incorporation of elastic magnetic blocks allows for easy handling of workpieces prone to deformation, ensuring uniform adsorption force that prevents stress-induced deformation.
Advantages of electro permanent magnetic chuck:
1. Exceptional magnetic force for high-precision machining.
The table offers an impressive maximum suction power of 13-16kg/cm², nearly double that of ordinary magnetic chucks, assuring a secure workpiece fixture with no discernible shift. The absence of power supply during the machining process eliminates thermal deformation, ensuring consistent processing accuracy.
2. Unmatched safety, energy efficiency, and environmental protection.
During operation, the machining center chuck requires no electricity, relying solely on permanent magnet suction to secure workpieces. This design prevents risks associated with sudden power failures, ensuring that workpieces remain secure. Electricity is only needed for 1-2 seconds during magnetization and demagnetization, resulting in safe, potent, and efficient operation that is both economically and environmentally friendly.
This cutting-edge CNC machining center disk utilizes instantaneous power for the firm positioning of workpieces, with the application of reverse current enabling easy removal. This energy-saving solution offers high processing accuracy without any temperature rise.
Unyielding support is guaranteed. The permanent magnet fixture's unit clamping force is theoretically 150KN, significantly surpassing cutting forces. It can securely hold uneven surfaces, ensuring safe operations even when milling 52HRC hardened workpieces.
3. Cost-effective with no remanence concerns.
Our electromagnetic permanent magnet fixture prevents magnetic flux leakage during suction clamping. The absence of magnetic force on non-fixture surfaces means there is no adverse effect on tools. Upon workpiece removal, neither the fixture nor workpiece retains remanence, thanks to the built-in electro-mechanical demagnetization system.
4. User-friendly and effortless operation.
The permanent magnet fixture offers unparalleled convenience in workpiece positioning and clamping, eliminating the need for cumbersome manual operations. With suction force applied solely at the bottom, there is no need for clamping plates, reducing the risk of deformation and scratches. This system facilitates automatic workpiece adjustment and enables vibration-free cutting, grinding, and milling, thereby extending machine lifespan.
Working Principle:
The working principle of our permanent magnet fixture is based on the unique properties of various permanent magnet materials. Through an electronic control system, the internal magnetic circuit is dynamically adjusted and converted, either achieving a balanced or demagnetized state or releasing magnetism to the surface of the fixture.
Usage :
The Electric Permanent Magnet Fixture is an exceptional tool crafted for the versatile processing of steel materials. Perfect for applications such as cutting, grinding, and milling, this fixture ensures steadfast clamping with unparalleled safety. Simply engage the power button to switch states—there’s no need to worry about the magnetic field dissipating. The fixture maintains its magnetic force without attenuation over time, offering continuous performance. Remarkably, even in the event of power loss or cable damage, this innovative safety fixture remains unaffected, ensuring uninterrupted operations.
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