| Customization: | Available |
|---|---|
| Warranty: | 1 Year |
| Color: | Yellow |
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500kg Scrap Metal Lifting Electromagnet: Engineered to lift substantial scrap metal loads with unparalleled ease, this electromagnet promises robust functionality in diverse industrial settings.
√ Effortlessly lift single or multiple bunches of steel bars or rebar simultaneously, maximizing your operational efficiency.
√ Engineered to support lifting even when steel exhibits disturbance and deformation, ensuring seamless performance under varied conditions.
√ Experience heightened stability with large magnetic permeability depth, ensuring a steadfast and reliable adsorption.
√ The motor expertly adjusts the beam length without interfering with surrounding objects, excluding steel, for smooth operation.
√ Our innovation is backed by a proprietary patent certificate, Patent Number: ZL201020522632.1, underscoring our commitment to cutting-edge technology.
What is Electro Permanent Magnetic Technology?
Electro permanent magnetic technology uses electricity to command the magnetic field lines of permanent magnet materials, producing magnetic force when magnetized, or releasing with no force when demagnetized. This revolutionary application allows independent attraction or release of materials.
Magnetized State: By deploying an instantaneous excitation current through the electromagnetic coil, the magnetic field's state of reversible magnetic materials is manipulated, wrapping the magnetic field around the poles for formidable adsorption. With its closed-loop design, enjoy zero magnetic loss, noiseless operation, and no energy wastage (as depicted in Figure 1.1).
Demagnetized State: In its magnetized form, another swift excitation current through the electromagnetic coil alters the magnetic field internally, focusing it within the permanent magnet. The result is the absence of a magnetic field on the pole surface, allowing easy material release (as shown in Figure 1.2).
About Electro Permanent Magnet
Safety is paramount with the Electro Permanent Lifting Magnet system. Immune to power outages and short circuits, it eliminates the need for UPS systems or continuous power. The enduring magnetism from the materials guarantees unwavering safety, ensuring materials are only released after demagnetization.
Advantages of Electro Permanent Magnet:
1. Economical, Energy Efficient, Environmentally Friendly
The system utilizes electricity solely during charging and demagnetizing, significantly conserving over 95% of power compared to traditional electromagnets, thereby slashing operational costs.
With both the lifting magnet and control system boasting a lightweight design, the load on the lifting equipment is reduced, enhancing the lifting capacity.
2. High Security
Harnessing the power of two distinct permanent magnetic materials, this system achieves a formidable maximum magnetic force of 16kgf/cm². It operates without electricity during use, preventing magnetic power loss and reducing the risk of material dropping during unexpected power failures or cable damage. Enjoy enduring performance without degradation over time.
3. User-Friendly Operation
With intuitive controls featuring simple charge and demagnetization buttons, operation is a breeze. It requires only 0.1-1 second for magnetization and demagnetization, boosting operational efficiency. The permanent magnet system is built to last without wear or need for hydraulic oil and compressed air, requiring only surface cleanliness for steadfast, maintenance-free functionality.
The post-demagnetization surface boasts nearly zero residual magnetic force, ensuring no small particles cling or scratch, thus preserving the integrity of the magnet poles.
4. Unique, Flexible Product Design
The internal structure of our lifting permanent magnet is a marvel of engineering, featuring a revolutionary modular design, dual magnetic source technology, and a pioneering product manufacturing process. This unique internal setup offers unparalleled efficiency and performance.
5. Exceptional Functionality
The Electro Permanent Lifting Magnet system stands as a paragon of safety, ingeniously designed to remain unaffected by power outages. It requires no UPS battery backup, thanks to the immense energy derived from permanent magnetic materials. This ensures a persistent and unwavering grip, safeguarding materials and allowing demagnetization only when securely landed. It provides users with an unmatched level of safety and security.
Electro Permanent Lifting Magnet VS Electromagnet
| SEQ | Compare Content | Electro Permanent Lifting Magnet | Electromagnet |
| 1 | Magnetic | Permanent magnet Material: Reversible magnet steel, | Electricity: Magneticfield generated by Currentthrough the coil |
| source | fixed magnet | ||
| 2 | Principle | The magnetic field is turned on or off by an | Power on generated magnetic field, power off no magnetic field |
| mechanism | instantaneous current | ||
| 3 | Security | All steel surface, oil&water-proof, no aging issue | Epoxy resin sealed, may occur aging and shedding issue in5 |
| years later, need repair. | |||
| 4 | Reliability | The suction is constant and does not attenuate over time | Suction is influenced by the heat caused by current, the coil is |
| easy aging if use long time. | |||
| 5 | Durability | Permanent magnet no magnetic attenuation, magnetic | |
| and | module is maintenance-free. | Internal coil aging fast, the UPS battery need to be replaced | |
| maintenance | regularly, need to preparethe accessories. | ||
| 6 | Operating | Only in the moment of magnetization and | Need long-term electricity power during working, big power |
| costs | demagnetization need electricity, no need power | consumption, commonly known |
Product Visuals:
Electro Permanent Magnet System Components (Standard Configuration)
1. Electro Permanent Magnet
This component serves as the core powerhouse of magnetic force, making direct contact and providing robust adsorption to the work piece.
2. Control System (with sound and light indicators)
Facilitates precise control over magnetization/demagnetization processes, alongside comprehensive signal collection and processing.
2.1. Optional Long-Distance Controller
A compact mini control cabinet ideal for installation within Crane Cabs or similarly confined areas.
2.2. Optional Remote Controller
Another variant of the mini control cabinet, perfectly suited for use in Crane Cabs or other space-restricted environments.
3. Cable Retracting Device
Seamlessly manages cable extension and retraction with its pull-in & out reel mechanism.
4. Beam
Efficiently collects and transmits the tension of the permanent magnet.
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