| Customization: | Available |
|---|---|
| Warranty: | 1 Year |
| Color: | Yellow |
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Introducing the robust 500kg Scrap Metal Lifting Electromagnet, an epitome of innovative design and functionality.
√ Capable of handling both single and multiple bunches of steel bars or rebars simultaneously, enhancing efficiency.
√ Even if the steel is slightly deformed or disturbed, our system supports seamless lifting.
√ Experience unparalleled stability with our electromagnet's large magnetic permeability depth, ensuring reliable adsorption.
√ Our motor adeptly adjusts the beam length without interfering with other objects, excluding steel, ensuring uninterrupted operations.
√ Proudly backed by our patented technology, patent number: ZL201020522632.1, a hallmark of our innovation.
What is Electro Permanent Magnetic Technology?
Electro permanent magnetic technology ingeniously uses electrical control to manipulate the magnetic field lines of permanent magnet materials. It allows for independent attraction or release of materials, providing a dynamic magnetic force (magnetized state) or a non-magnetic force (demagnetized state). This innovative application technology heralds a new era of material handling.
In its magnetized state, the electromagnetic coil utilizes instantaneous excitation current to switch the magnetic field state of reversible magnetic materials. This process envelops the magnetic poles' surface with a strong adsorption force, forming a closed loop that eliminates magnetic loss, operates without heat, noise, or energy consumption, as illustrated in Figure 1.1.
During the demagnetized state, the electromagnetic coil again discharges an instantaneous excitation current to alter the reversible magnetic field. This action converges the magnetic field within the permanent magnet, rendering the magnetic pole surface non-magnetic, thus releasing the material, as depicted in Figure 1.2.
About Electro Permanent Magnet
The Electro Permanent Lifting Magnet system is extraordinarily secure and unaffected by power outages or short circuits. With no need for a UPS battery auxiliary system or continuous electricity during operation, its reliable suction is derived from permanent magnetic materials. Material safety is guaranteed, as demagnetization is the only way to release materials, ensuring top-tier security for users.
Advantages of Electro Permanent Magnets:
1. Economical, Energy-Saving, and Environmentally Friendly
Electric permanent magnet systems require electricity solely for magnetic charging and demagnetization, conserving over 95% energy compared to traditional electromagnets. This results in significant cost reductions.
With a lightweight design, both the lifting permanent magnet and control system reduce equipment load while enhancing lifting capacity.
2. High Security
The magnetism of the Electro Permanent Lifting Magnet is derived from two distinct permanent magnetic materials, boasting a maximum magnetic force of 16kgf/cm2. It operates without electrical power during use, preventing magnetic power loss and eliminating the risk of dropped materials, even in the event of power failures or cable damages. Its enduring performance ensures exceptional security over time.
3. Ease of Use
With straightforward electronic control, operators can easily manage magnetization and demagnetization with simple buttons, taking just 0.1-1 seconds. This efficiency is coupled with a maintenance-free system devoid of wearing parts, hydraulic oil, or compressed air, ensuring longevity and reliability.
Post-demagnetization, the surface retains almost no magnetic force, preventing even tiny magnetic particles from adhering, thus ensuring a clean, scratch-free adsorption process.
4. Unique and Flexible Product Design
The core of our lifting permanent magnet boasts an innovative modular design, integrating cutting-edge dual magnetic source technology. This unique product manufacturing process, coupled with its exceptional internal structure, sets our magnet apart, ensuring superior performance and reliability.
5. Comprehensive Functionality
Our Electro Permanent Lifting Magnet system embodies unparalleled safety. Immune to power outages and devoid of a UPS battery auxiliary system, it harnesses the high energy of permanent magnetic materials for enduring suction. This guarantees the utmost safety of materials, permitting demagnetization only upon safe landing, thus providing end users with the pinnacle of security.
Electro Permanent Lifting Magnet VS Electromagnet
| SEQ | Compare Content | Electro Permanent Lifting Magnet | Electromagnet |
| 1 | Magnetic | Permanent magnet Material: Reversible magnet steel, | Electricity: Magneticfield generated by Currentthrough the coil |
| source | fixed magnet | ||
| 2 | Principle | The magnetic field is turned on or off by an | Power on generated magnetic field, power off no magnetic field |
| mechanism | instantaneous current | ||
| 3 | Security | All steel surface, oil&water-proof, no aging issue | Epoxy resin sealed, may occur aging and shedding issue in5 |
| years later, need repair. | |||
| 4 | Reliability | The suction is constant and does not attenuate over time | Suction is influenced by the heat caused by current, the coil is |
| easy aging if use long time. | |||
| 5 | Durability | Permanent magnet no magnetic attenuation, magnetic | |
| and | module is maintenance-free. | Internal coil aging fast, the UPS battery need to be replaced | |
| maintenance | regularly, need to preparethe accessories. | ||
| 6 | Operating | Only in the moment of magnetization and | Need long-term electricity power during working, big power |
| costs | demagnetization need electricity, no need power | consumption, commonly known |
Product Images:
Electro Permanent Magnet System Composition (Standard)
1. Electro Permanent Magnet
The essential component of magnetic force, ensuring secure direct contact and adsorption with the work piece.
2. Control System (including auditory and visual signaling system)
Manages magnetization/demagnetization, and efficiently processes all related signals.
2.1. Controller for Long-Distance (optional)
A compact mini control cabinet designed for use in crane cabs or other space-constrained areas.
2.2. Remote Controller (optional)
Compact control cabinet ideal for crane cabs or other confined spaces.
3. Cable Retracting Device
Equipped with a retractable reel for seamless cable release and collection.
4. Beam
Facilitates the transfer and maintenance of permanent magnet tension.
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